Honda 2005-2008 RX500 FA Service Manual page 224

'61HN252' by American Honda Motor Co. - Page 224 of 540
[2005-2008] [TRX500 FA/FGA]
ALTERNATOR/STARTER CLUTCH
The cover (stator) is
magnetically
attracted to the
flywheel, be careful
not to get anything
caught between
these parts when
installing.
11-10
1 of 1
Remove the wire grommet from the alternator
cover groove.
Remove the three bolts and alternator stator.
Install the alternator stator onto the cover and
tighten the three bolts.
TORQUE: 10 N·m (1.0 kgf·m, 7 lbf·ft)
Apply sealant to the wire grommet seating groove
and install the grommet into the cover groove prop-
erly.
Apply locking agent to the ignition pulse generator
bolt threads.
Install the ignition pulse generator and tighten the
two bolts.
TORQUE: 6 N·m (0.6 kgf·m, 4.3 lbf·ft)
Connect the ignition pulse generator connector.
ALTERNATOR COVER INSTALLATION
Install the dowel pins and a new O-ring.
Check that the starter reduction gears are installed
in position.
Apply molybdenum oil solution to the starter reduc-
tion shaft journals.
Blow through the oil passage in the alternator cover
with compressed air.
Apply sealant to the wire grommet seating surface
and install the alternator cover.
Install the nine bolts with three new sealing washers
and tighten the bolts in a crisscross pattern in 2 or 3
steps.
· The location for the bolt with sealing washer is
marked " " on the cover.
Coat a new oil seal lips with oil and install it into the
alternator cover until it is fully seated.
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
STATOR
GROMMET
BOLTS
REDUCTION GEARS
O-RING
OIL SEAL
GROMMET
ALTERNATOR COVER
BOLTS
CONNECTOR
IGNITION PULSE
GENERATOR
DOWEL PINS
BOLTS
SEALING
WASHERS
3/9/2008 10:56 PM