Honda 2005-2008 RX500 FA Service Manual page 233

'61HN252' by American Honda Motor Co. - Page 233 of 540
[2005-2008] [TRX500 FA/FGA]
SERVICE INFORMATION
GENERAL
· This section covers service of the gearshift lever linkage and sub-transmission. The shift lever linkage can be serviced
with the engine installed in the frame. To service sub-transmission, the engine must be removed from the frame.
· cylinder head and sub-transmission lubricating oil is fed through the oil passage in the rear crankcase cover. Clean the
oil passage before installing the rear crankcase cover.
SPECIFICATIONS
Shift fork
Transmission
TORQUE VALUES
Gearshift lever box cover bolt
Gearshift lever linkage arm pivot bolt
Gearshift lever linkage tie-rod lock nut
Gearshift drum center bolt
Gearshift drum stopper arm pivot bolt
1 of 1
ITEM
I.D.
Claw thickness
Shaft O.D.
Gear I.D. D., R., L.
Reverse idle
Gear bushing O.D. D./R.
L.
Gear-to-bushing D., R.
clearance
L.
Gear bushing I.D. D./R.
Reverse idle shaft O.D.
Reverse idle gear-to-shaft clearance
5 N·m (0.5 kgf·m, 3.6 lbf·ft)
27 N·m (2.8 kgf·m, 20 lbf·ft)
10 N·m (1.0 kgf·m, 7 lbf·ft)
27 N·m (2.8 kgf·m, 20 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
SUB-TRANSMISSION/GEARSHIFT LINKAGE
STANDARD
11.000 11.021 (0.4331 0.4339)
4.93 5.00 (0.194 0.197)
10.966 10.984 (0.4317 0.4324)
28.020 28.041 (1.1031 1.1040)
14.000 14.018 (0.5512 0.5519)
27.979 28.000 (1.1015 1.1024)
27.984 28.005 (1.1017 1.1026)
0.020 0.062 (0.0008 0.0024)
0.015 0.057 (0.0006 0.0022)
25.000 25.013 (0.9843 0.9848)
13.966 13.984 (0.5498 0.5506)
0.016 0.052 (0.0006 0.0020)
Apply locking agent to the threads
Apply locking agent to the threads
Unit: mm (in)
SERVICE LIMIT
11.04 (0.435)
4.5 (0.18)
10.96 (0.431)
28.07 (1.105)
14.04 (0.553)
27.93 (1.100)
27.93 (1.100)
0.10 (0.004)
0.10 (0.004)
25.04 (0.986)
13.93 (0.548)
0.10 (0.004)
12-3
3/9/2008 10:57 PM