Honda 2005-2008 RX500 FA Service Manual page 434

Table of Contents

'61HN252' by American Honda Motor Co. - Page 434 of 540

[2005-2008] [TRX500 FA/FGA]

ELECTRIC STARTER

The coil may be

damaged if the

magnet pulls the

armature against

Install the brushes into the brush holder.

Install the insulator onto the terminal bolt.

Install the brush holder assembly into the rear cover

by aligning the tab of the holder with the groove in

the rear cover.

Install the following:

insulator washers

Install the armature into the motor case while hold-

ing the armature tightly to keep the magnet of the

case from pulling the armature against it.

Install a new seal ring onto the motor case.

Install the same number of shims in the same loca-

tions as noted during disassembly.

Install the rear cover while pushing the brushes into

the brush holder and aligning the brush holder tab

with the motor case groove (aligning the index

Install a new seal ring onto the motor case.

Install the shims and insulated washer onto the

armature shaft.

Apply grease to the dust seal lip and needle bearing

in the front cover.

Install the lock washer onto the front cover and the

front cover onto the motor case.

http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...

TERMINAL BOLT

INSULATOR WASHERS

BRUSH HOLDER

3/9/2008 11:22 PM

Chapters

Table of Contents