Honda TRX500 FA All-Terrain Vehicle Manuals

Manuals and User Guides for Honda TRX500 FA All-Terrain Vehicle. We have 1 Honda TRX500 FA All-Terrain Vehicle manual available for free PDF download: Service Manual

Honda TRX500 FA Service Manual

Honda TRX500 FA Service Manual (540 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 18 MB

Table of Contents

Table of Contents

2
- Trx500Fa/Fga
  4
General Information 1.

7
- General Information
  7
- Frame/Body Panels/Exhaust System
  51
  - Troubleshooting
    51
  - Troubleshooting
    52
  - Body Panel Locations
    53
  - Trim Clip
    54
  - Recoil Starter Cover
    54
  - Engine Guard
    55
  - Gearshift Lever Knob
    55
  - Side Cover
    55
  - Fuel Tank Cover
    56
  - Center Mud Guard
    57
  - Inner Cover
    57
  - Front Mud Guard
    58
  - Front Carrier
    59
  - Inner Fender
    59
  - Front Carry Pipe
    60
  - Front Fender
    61
  - Rear Carrier
    61
  - Rear Fender
    62
  - Tool Box
    62
  - Outer Fender
    63
  - Exhaust System
    64
'61Hn252' by American Honda Motor Co. - Page 69 of 540 Maintenance 3.

69
- Maintenance
  69
  - Service Information
    70
  - Maintenance Schedule
    72
  - Fuel Line
    73
  - Throttle Operation
    73
  - Air Cleaner
    74
  - Carburetor Choke
    74
  - Air Cleaner Housing Drain Hose
    76
  - Spark Plug
    77
  - Valve Clearance
    78
  - Engine Oil
    80
  - Engine Oil Filter
    83
  - Engine Idle Speed
    83
  - Radiator Coolant
    84
  - Drive Shaft Boots
    85
  - Brake Fluid
    88
  - Brake Shoes Wear
    89
  - Brake Pads Wear
    89
  - Brake System
    90
  - Skid Plate, Engine Guard
    91
  - Spark Arrester
    92
  - Nuts, Bolts, Fasteners
    93
  - Steering Shaft Holder Bearing
    93
  - Steering System
    94
- Lubrication System
  95
  - Troubleshooting
    95
  - Lubrication System Diagram
    96
  - Troubleshooting
    99
  - Oil Pressure Check
    100
  - Oil Cooler
    101
  - Oil Strainer
    102
  - Oil Pump
    106
- Fuel System
  113
  - Troubleshooting
    116
  - Air Cleaner Housing
    117
  - Carburetor Removal
    118
  - Carburetor Assembly
    125
  - Carburetor Installation
    130
  - Instructions
    131
  - Pilot Screw Adjustment
    131
  - High Altitude Adjustment
    132
  - Except U Type
    132
  - Fuel Tank
    133
- Cooling System
  137
  - Troubleshooting
    139
  - System Testing
    140
  - Coolant Replacement
    141
  - Radiator Reserve Tank
    143
  - Radiator/Cooling Fan
    143
  - Water Pump
    148
- Engine Removal/Installation
  151
  - Engine Installation
    158
- Cylinder Head/Valve/Camshaft
  163
  - Cylinder Compression
    168
  - Cylinder Head Removal
    170
  - Cylinder Head Disassembly
    171
  - Valve Guide Replacement
    174
  - Valve Seat Inspection/Refacing
    175
  - Instructions
    176
  - Camshaft Removal
    177
  - Camshaft Installation
    179
  - Cylinder Head Assembly
    181
  - Cylinder Head Installation
    182
Cylinder/Piston 9.

187
- Cylinder/Piston
  187
  - Troubleshooting
    187
  - System Components
    188
  - Service Information
    189
  - Troubleshooting
    190
  - Cylinder/Piston Removal
    191
  - Cylinder/Piston Installation
    195
- Centrifugal Clutch
  199
  - Troubleshooting
    202
  - Front Crankcase Cover
    203
- Alternator/Starter Clutch
  215
  - Troubleshooting
    218
  - Recoil Starter
    219
  - Alternator Stator
    222
  - Flywheel/Starter Clutch
    226
- Sub-Transmission/Gearshift Linkage
  231
  - Troubleshooting
    235
  - Rear Crankcase Cover
    236
  - Gearshift Linkage
    238
  - Gearshift Lever Linkage
    245
- Crankshaft/Automatic Transmission
  251
  - Troubleshooting
    256
  - Crankcase Separation
    258
  - Crankcase Bearing Replacement
    263
  - Crankcase Assembly
    266
- Front Wheel/Suspension/Steering
  269
  - Troubleshooting
    273
  - Throttle Housing
    279
  - Front Wheel
    280
  - Instructions
    282
  - Front Wheel Hub
    284
  - Suspension Arm
    285
  - Instructions
    286
  - Steering Shaft
    293
  - Front Shock Absorber
    301
- Rear Wheel/Suspension
  305
  - Brake System
    307
  - Troubleshooting
    309
  - Rear Wheel
    310
  - Rear Shock Absorber
    310
- Brake System
  319
  - Troubleshooting
    319
  - Troubleshooting
    323
  - Brake Fluid Replacement/Air Bleeding
    324
  - Instructions
    325
  - Front Master Cylinder
    326
  - Brake Pad/Disc
    331
  - Front Brake Caliper
    332
  - Rear Brake
    337
  - Brake Pedal
    345
Front Driving Mechanism 17.

349
- Front Driving Mechanism
  349
  - System Components
    350
  - Service Information
    351
  - Troubleshooting
    354
  - Front Drive Shaft
    355
  - Differential Removal
    362
  - Inspection
    365
  - Case Bearing Replacement
    372
  - Differential Assembly
    375
  - Differential Installation
    380
- Rear Driving Mechanism
  383
  - Troubleshooting
    388
  - Rear Axle Removal
    389
  - Final Drive Removal
    391
  - Final Gear Case Bearing Replacement
    398
  - Final Drive Assembly
    400
  - Final Drive Installation
    403
  - Rear Axle Installation
    405
- Battery/Charging System
  407
  - Troubleshooting
    410
  - Charging System Inspection
    414
  - Alternator Charging Coil
    415
- Ignition System
  417
  - Troubleshooting
    419
  - Troubleshooting
    420
  - Troubleshooting
    421
  - Ignition Coil
    423
  - Ignition Timing
    423
- Electric Starter
  425
  - Troubleshooting
    427
  - Troubleshooting
    428
  - Starter Motor
    430
  - Starter Relay Switch
    436
- Lights/Meters/Switches
  439
  - Assist Headlight
    442
  - Accessory Socket
    446
  - Ignition Switch
    447
  - Handlebar Switch
    448
  - Carburetor Heater
    449
  - Carburetor Heater Switch
    450
  - Fuel Gauge/Fuel Level Sensor
    453
  - Temperature Indicator
    455
  - Engine Oil Temperature (Eot) Sensor
    458
  - Reverse Switch
    460
  - Troubleshooting
    461
  - Gps Receiver (Gps Model Only)
    461
  - Brake Light Switch
    463
    
    Front Brake Switch
    464
    
    Horn Switch (U Type Only)
    465
Selectable 4Wd System 23.

467
- Selectable 4Wd System
  467
- Component Location
  468
- System Diagram
  468
- Service Information
  469
  - Troubleshooting
    469
- Before Starting Troubleshooting
  470
- Problem Code Index
  470
  - Troubleshooting
    471
  - Troubleshooting
    473
  - Troubleshooting
    475
- Rear Vehicle Speed Sensor (Vss)
  477
- Hondamatic
  479
  - Troubleshooting
    479
  - Troubleshooting
    481
  - Connector Location
    482
  - Circuit Diagram
    483
  - Initial Setting Procedure
    484
  - Troubleshooting
    486
  - Troubleshooting
    487
  - Troubleshooting
    490
  - Troubleshooting
    492
  - Troubleshooting
    512
  - Gear Position Switch
    515
  - Esp Shift Switch
    516
  - Mode Select Switch
    517
  - Throttle Position (Tp) Sensor
    518
  - Angle Sensor
    519
  - Control Motor
    521
  - Engine Control Module (Ecm)
    522
- Wiring Diagrams
  523
- Troubleshooting
  531
  - Engine Does Not Start or Is Hard to Start
    532
  - Troubleshooting
    532
  - Engine Lacks Power
    533
    
    Troubleshooting
    533
    
    Troubleshooting
    534
  - Poor Performance at Low and Idle
    535
  - Troubleshooting
    535
  - Poor Performance at High Speed
    536
  - Poor Handling
    536
  - Troubleshooting
    536
- 27. Index
  537
  - Troubleshooting
    538

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