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Manuals
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Kärcher Manuals
Floor Machine
BR 100 R
Service manual
Kärcher BR 100 R Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Service Manual
Table of Contents
1 Equipment Features
Technical Features (BR/BD 100/250 R)
Technical Features (BR/BD 100/250 RI)
Technical Features (BR/BD 120/250 R, BR/BD 120/250 RI)
View from the Left-Hand Side
View from the Right-Hand Side
Rear View
Equipment Features
2 Technical Features
Wheel-Hub Motor
Brush Head
Suction Beam
Suction Motor
Water System
Dirty Water Tank with Recycling System (Optional)
Control Panel
Program Switch
Seat Sensor (S10) and Distribution Box (EXT.X1)
Battery (Low-Maintenance) with Filling System
Battery Charger
Side Brush (Optional)
Pre-Sweeper Unit (Only BR/BD 100/250 RI)
3 Unit Functions
Functional Diagram
Brush Head Mounting Parts
Brush System - Contact Pressure Adjustment
Functional Diagram (Only BR/BD 100/250 RI)
Operator and Service Program Overview
Operator Functions
Initial Operation and Information Menu
Initial Operation and Information Menu (Head CPU from Version 1.2)
Initial Operation and Information Menu (Head CPU up to Version 1.1)
Driving
Driving (Head CPU from Version 1.2)
Driving (Head CPU up to Version 1.1)
Wet Scrubbing (with Suction)
Wet Scrubbing (Without Suction)
Suction (Without Scrubbing Mode)
Polishing (Without Suction)
Polishing (with Suction)
Hand Cleaning with Wall-Ceiling-Floor Tool (Optional)
Manufacture Settings - Operator Functions
4 Modular Electronic Control Circuits
Modular Electronic Control Circuits - Module Networking
Modular System BR/BD 100/250 R
Modular System BR/BD 100/250 R with Side Brush (Optional)
Modular System BR/BD 100/250 RI
Emergency Operation (Driving) Using the Example of the BR/BD 100/250 R
Control Panel (View from Below) with Warning and Information Module (A0) and Head CPU Module (A1)
Lifting Module (A4) and Accessories Module (A5)
Driving Module (A2) and Cleaning Module (A3)
Lifting Module (A4/1) (Optional) and Cleaning Module (A3/1) (Optional)
Lifting Module (A4/1) (Optional) and Cleaning Module (A3/1) (Optional)
Service Module (A9)
5 Basic Settings and Service Procedures
Access to the Test Mode (with Program Switch S9, Position 1)
Access to the Test Mode (with Program Switch S9, Position 2)
Current Measurement with Switching On/Off Function
Access to the Test Mode (with Program Switch S9, Position 3)
Access to the Test Mode (with Program Switch S9, Position 4)
Access to the Test Mode (with Program Switch S9, Position 5)
Accelerator Pedal Calibration
Illuminated Symbol Test
Service-Operator Menu
Test Mode (Head CPU up to Version 1.1)
Access to the Test Mode
Test Mode - Drive Units
Test Mode - Lifting Motors
Test Mode - Calibration
Setup Menu (Head CPU from Version 1.2)
Access to the Setup Menu
System Menu and Driving Module Parameters
Cleaning Module and Lifting Module Parameters
Setup Menu (Head CPU up to Version 1.1)
Access to the Setup Menu
Access to the Setup Menu
System Menu and Driving Module Parameters
Cleaning Module and Lifting Module Parameters
Save Changed Adjustable Parameters
Load Backup Operating Hours Counter
Manufacture Settings - Module Parameters
Steering
Lifting Motor - Suction Beam (M30)
Lifting Motor - Brush Head (M20)
Maintenance Work to the Brush Head
Check / Replace the Brush Rollers / Disc Brushes
Replace Drive Belt
Check, Adjust Brush Pattern
Check Brush Rollers for Foreign Bodies
Check, Adjust Splash Guard
Remove Brush Head
Drive Sensor (B1)
Wheel Hub Motor Tyres (M1)
Wheel Hub Motor Tyres (M1)
Magnet Brake (Y1)
Rear Wheel Brake
Replacement Times
Basic Settings and Service Procedures
6 Troubleshooting
Troubleshooting Without Displays
Unit Won't Start
Water Volume too Low
Water Volume too Low
Suction Performance too Low / Dirty Water Tank Overflows
Suction Performance too Low / Dirty Water Tank Overflows
Troubleshooting with Displays
Troubleshooting with Displays
Driving Module Error Messages (A2)
Drive Module (A2) Error Messages
Accessories Module Error Messages (A5)
Lifting Module (A4) and Cleaning Module (A3) Error Messages
Head CPU (A1) Error Messages
Error Memory
Module Error Codes - Display Pattern
Significant Errors (Head CPU Module A1)
Significant Errors (Drive Module A2)
Significant Errors (Cleaning Module A3)
Significant Errors (Lifting Module A4)
Significant Errors (Accessories Module A5)
Error Memory
7 Maintenance Work
Maintenance Work
8 Circuit Diagrams
Circuit Diagram 0.088-734.0 , Head CPU (A1)
Circuit Diagram 0.088-876.0 , Head CPU (A1)
Circuit Diagram
Driving Module (A2)
Circuit Diagram
Cleaning Module (A3)
Circuit Diagram
Cleaning Module - Pre-Sweeper Unit (A3/1)
Lifting Module (A4)
Circuit Diagram
Lifting Module - Side Brush (A4/1)
Lifting Module - Pre-Sweeper Unit (A4/2)
Circuit Diagram 0.088-734.0
Accessory Module (A5)
Listing
Circuit Diagrams
9 Technical Specifications
10 Special Tools
11 Tightening Torque
12 Index
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Quick Links
1
Troubleshooting with Displays
2
Module Error Codes - Display Pattern
Download this manual
Service Manual
BR/BD 100/250 R / RI
BR/BD 120/250 R / RI
1.480- . . .
5.906-252.0
Service Manual 08.2007
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Table of Contents
Troubleshooting
Troubleshooting
117
Troubleshooting with displays
126
Troubleshooting with displays
129
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This manual is also suitable for:
Br 250 r
Br 250 ri
Bd 100 r
Br 100 ri
Bd 250 ri
Br 120 r
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Br 120 ri
Bd 120 r
Bd 120 ri
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