Crankcase - Remove And Install - Volkswagen Fox 2004 Workshop Manual

Fox 2004 ➤
3 - Cyl. diesel engine - Edition 02.2009
– Tighten safety nut -1- on oil filter bracket -4-, to the tightening
torque, locking the connection -2-.
– Tighten safety nut -1- on turbocharger -12-, to the tightening
torque, locking the connection -11-.
– Position clips -6- on oil supply tube -5-.
– Tighten bolt -10-.
– Tighten nut -7-.
1.1

Crankcase - remove and install

Special tools and workshop equipment required
♦ Portable drill with plastic brush
♦ Silicone sealant -D176404 A2-
♦ Flat spatula
1.1.1 Removal
– Remove lower noise insulation from engine ⇒ Rep. Gr. 50 .
– Drain engine oil.
– Remove gearbox ⇒ Rep. Gr. 34 .
– Remove crankcase.
– If necessary, loosen crankcase by tapping slightly with rubber
hammer.
– Eliminate sealing residues that remain on engine block with a
flat spatula.
– Eliminate sealant residues from crankcase and its cover with
a rotary brush, like a plastic brush attached to a portable drill
(wear eye protection).
– Clean the sealing surfaces. They must be free of oil and
grease.
1.1.2 Installation
Note
Check the sealant expiration date.
♦
The crankcase must be installed within 5 minutes after apply‐
♦
ing the sealant.
68
Rep. Gr.17 - Lubrication system