Volkswagen Fox 2004 Workshop Manual page 49

– Loosen fastening screws of camshaft gear -1-.
– Turn slightly the crankshaft in the opposite direction of the en‐
gine rotation until the Crankshaft stop -T10050- is positioned
in front of the hole at sealing flange -arrow-
– Now, turn the crankshaft in the engine rotation direction until
the crankshaft stop pin locks in the sealing flange while turn‐
ing.
– Tighten fastening screws of the camshaft gear to 25 Nm.
– Remove mandrel -3359- and Crankshaft stop -T10050- .
– Turn crankshaft twice in the engine turn direction until it is in
the TDC of cylinder 1 again.
Note
When doing this, the crankshaft stop end shall engage in the
♦
sealing flange while turning the engine.
When the crankshaft is turned beyond the TDC of cylinder 1
♦
and the crankshaft stop is not engaged in the sealing flange,
1
turn the crankshaft
readjust TDC of cylinder 1. No correction is allowed while the
engine is turning, so as to ensure the correct operation of the
crankshaft stop.
– Repeat checking.
– Install the lower cover of the mechanical distribution and the
vibration absorber.
– Install mechanical distribution centre cover.
– Install mechanical distribution upper cover.
– Install engine support and console. Torque setting
– Install Poly-V belt ⇒ page 14
– Install the hoses between intercooler and turbocharger, and
between intercooler and intake connecting flange.
– Install engine noise insulation ⇒ Rep. Gr. 50 .
/ 4 turn in the reverse direction in order to
.
3 - Cyl. diesel engine - Edition 02.2009
⇒ page 8 .
1. Cylinder head - remove and install
Fox 2004 ➤
45