Injectors - Remove And Install - Volkswagen Fox 2004 Workshop Manual

Fox 2004 ➤
3 - Cyl. diesel engine - Edition 02.2009
1.7

Injectors - remove and install

Special tools and workshop
equipment required
♦ Support -VW 387-
♦ Multi-tooth Socket -3410-
♦ Special wrench, long reach
-T10054-
♦ Extractor -T10055-
♦ Torque wrench - 5 to 50 Nm
(enc. 1/2") -VAG 1331-
1.7.1 Removal
– Remove the upper cover of the mechanical distribution and
the cylinder head cover.
– Turn crankshaft until the cams of the injector to be removed
point upwards.
– Loosen self-locking nuts of set screws -1- and remove the
screws.
– Remove rocker arm securing bolts -2- (from outwards to in‐
wards) with Multi-tooth socket -3410- and remove rocker arm
shaft.
– Remove tensioning block securing bolts -3- with Special long
reach wrench, -T10054- , and remove the block.
– Remove injector connector by using a screwdriver. To avoid
inclination, support opposite side of connector with light finger
pressure.
– Check injector locations.
112
Rep. Gr.23 - Supply system - mechanical injection (diesel)