Volkswagen Fox 2004 Workshop Manual page 107

1 - Exhaust manifold
❑ With turbocharger of ex‐
haust gases.
❑ Full replacement only.
❑ To remove, first remove
the hose between the
turbocharger/air mass
meter, intake manifold/
intercooler hose, input
flange with exhaust gas
recirculation valve, and
the intake manifold
valve motor, as well as
the drive shaft right cov‐
er.
2 - Intake manifold
3 - From the intercooler
4 - Gasket
❑ Replace.
❑ Covering (fillet) towards
the intake manifold.
5 - 25 Nm
6 - Gasket
❑ Check installation posi‐
tion.
7 - From the air filter
8 - Support
❑ From heat deflector.
9 - Washer
10 - 25 Nm
11 - Heat deflector
❑ Fasten on the bracket
12 - Hollow screw, 15 Nm
13 - Packing
❑ Replace.
14 - Hose
❑ To Electromagnetic valve for limiting charge pressure -N75- .
15 - Oil return pipe, 30 Nm
❑ To engine block.
16 - 15 Nm
17 - Gasket
❑ Replace.
18 - Front exhaust pipe
19 - 25 Nm
❑ Replace.
20 - Connection, 30 Nm
❑ Replace.
❑ Apply -G 052 112 A3- on the threads and contact surface of the screw head.
❑ Fill turbocharger with engine oil before installing the oil supply tube.
3 - Cyl. diesel engine - Edition 02.2009
1. Overcharge system with turbocharger
Fox 2004 ➤
103