Volkswagen Fox 2004 Workshop Manual page 31

Note
When positioning the frame, make sure that the fastening
♦
guide is inserted into the engine block and the O-ring is fitted
in the mounting frame.
Align the mounting frame so that it fits flush with the outer edge
♦
of the engine block on the pulley end.
– Bolt mounting frame with counterbalance shaft to engine
block. Tightening torque: 20 Nm.
– Check that mounting frame aligns flush with outer edge of en‐
gine block on the pulley end.
– Immobilise counterbalance shaft, as shown, with a Spanner
(24/27 mm AF) -1-.
Note
When immobilizing the counterbalance shaft, make sure that the
spanner is centred on the counterbalance and at right angles to
counterbalance shaft.
– Tighten fastening bolt -2- of the counterbalance. Tightening
torque: 100 Nm +90°.
Note
The fastening bolt is a tensioning bolt and must always be re‐
placed.
– Install chain tensioning element. Tightening torque: 8 Nm +
90°.
Note
The fastening bolts of the chain tensioning element are tensioning
bolts and must always be replaced.
– Clean chain with a lint-free cloth.
– Ensure that mark on crankshaft sprocket -arrow- is at top.
3 - Cyl. diesel engine - Edition 02.2009
3. Counterbalance shaft and retaining frame - remove and install
Fox 2004 ➤
27