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Fox 2005
User Manuals: Volkswagen Fox 2005 Compact Hatchback
Manuals and User Guides for Volkswagen Fox 2005 Compact Hatchback. We have
2
Volkswagen Fox 2005 Compact Hatchback manuals available for free PDF download: Workshop Manual, Maintenance Manual
Volkswagen Fox 2005 Workshop Manual (180 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 1 MB
Table of Contents
Table of Contents
5
Technical Data
7
1 General Notes on Air Conditioning Systems
7
Introduction
7
Additional Information
7
Basics of Air Conditioning
8
Vapour Pressure Table for Refrigerant R134A
9
Refrigerant R134A
10
Characteristics of Refrigerant R134A
11
Refrigerant Machine Oil
13
Comfort
15
How Air Conditioning Works
15
General Safety
16
Safety Precautions for When Working on Vehicles with Air Conditioning and When Handling
19
Refrigerant R134A
19
Basics for Working on Refrigerant Circuit
20
2 General Information on Refrigerant Circuit
23
Refrigerant Circuit Components
23
Design of Refrigerant Circuit
31
Evacuation and Charging Valves for Quick-Release Couplings of Air Conditioner Service Station
31
On Refrigerant Circuit
31
Switch and Sender in Refrigerant Circuit and Related Connections
33
Electrical Components Not Installed in Refrigerant Circuit
36
Pressures and Temperatures in the Refrigerant Circuit
38
Refrigerant Circuit with Expansion Valve
38
Refrigerant Circuit with Restrictor and Reservoir
40
Test and Measurement Work that Can be Performed Using a Pressure Gauge
42
Air Conditioner Service and Recycling Equipment
43
Notes to Repairs on Refrigerant Circuit
44
3 Statutory Texts and Instructions
45
Statutes and Regulations
45
Recycling and Refuse Law
50
Converting R12 Refrigerant Circuits to R134A Refrigerant Circuits and Repairing Them (Retrofitting)
51
Maintaining Records on Refrigerant
51
4 Refrigerant Circuit
52
Important Repair Notes on Air Conditioning
52
Retrofitting Refrigerant Circuit from R12 Refrigerant to R134A Refrigerant
52
5 Working with the Air Conditioner Service Station
53
Important Notes for Working with the Air Conditioner Service Station
54
Connecting Air Conditioner Service Station for Measuring and Checking
54
Draining Refrigerant Circuit Using Air Conditioner Service Station
55
Evacuating Refrigerant Circuit Using Air Conditioner Service Station
56
Charging Refrigerant Circuit Using Air Conditioner Service Station
57
Bringing Air Conditioning System into Service after Charging
58
Charging Container in Air Conditioner Service Station with Refrigerant
59
Draining Air Conditioner Service Station
59
6 Detecting Leaks in Refrigerant Circuit
61
Leak Detection in Refrigerant Circuit Using Compressed Air or Nitrogen
62
Searching for Leaks in Refrigerant Circuits Using Leak Detector V.A.G 1796
64
Detecting Leaks in Refrigerant Circuit Using Leak Detecting System VAS 6196 or Leak Detecting
65
System VAS 6201 or a Later Model
65
7 Clearing Refrigerant Circuit of Contaminants
71
Blowing through Refrigerant Circuit with Compressed Air and Nitrogen
71
Purging (Cleaning) Refrigerant Circuit with Refrigerant R134A
73
8 Complaints
128
Possible Complaints about Refrigerant Circuit
128
Smells from Heater and Air Conditioner Unit
129
9 Connecting Air Conditioner Service Station
132
For Vehicles that Have Connections on both Low-Pressure and High-Pressure Sides of
132
Refrigerant Circuit
132
10 Checking Pressures on Vehicles
133
Checking Pressures in Refrigerant Circuit (Using Air Conditioner Service Station)
133
Checking Systems with a Restrictor and Collector
136
Compressor
138
Checking Systems with an Expansion Valve and Reservoir (with Internally Regulated Air Conditioner Compressor)
141
Checking Systems with an Expansion Valve and Reservoir
147
Compressor)
147
Checking Systems with a Restrictor and Reservoir and Air Conditioner Compressor Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
149
Checking Systems with an Expansion Valve, Receiver and Air Conditioner Compressor
154
Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
154
With Expansion Valve, Receiver and Electrical Air Conditioner Compressor
164
11 Renewing Components
165
In the Event of Leaking or Damaged Components (Apart from the Air Conditioner Compressor, Receiver or Reservoir)
166
Renewing Air Conditioner Compressor
167
Renewing Receiver or Reservoir, and Restrictor
169
12 Testing Equipment and Tools
171
List of Test Equipment, Tools and Materials
171
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Volkswagen Fox 2005 Maintenance Manual (135 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 4 MB
Table of Contents
Maintenance
2
Table of Contents
3
Engine Overview
5
Service Plans
9
Service Table
10
Engines - Decided on Week 43 of 2009, Replacing the Previous Interval of 10,000 Km or
16
Service Intervals
18
Delivery Inspection
20
Oil Change Service - (Models ►2004 and 2005 ► 2008) (Only for Brazil)
21
Inspection Service - (Models ►2004 and 2005 ► 2008) (Only for Brazil)
23
Oil Change Service (2009 and 2010 Models) (Only for Brazil)
26
Oil Change Service - Only for 5,000 Km or 6 Months (Model 2010) (Only for Brazil)
27
Preventative Maintenance (2009 and 2010 Models) (Only for Brazil)
28
Oil Change Service (2011 Models) (Only for Brazil)
30
Oil Change Service (2014► Models) (Only for Brazil)
32
Preventative Maintenance (2011► Model) (Only for Brazil)
33
Service Table - (Models 2009 and 2010) 10,000 Km or 6 Months
35
Months) (Only for Brazil)
35
Service Tables - (2012►2013 Models) 10,000 Km or 6 Months (Only for Brazil)
54
Bluemotion)
57
Bluemotion)
60
Oil Change Service (Except for Brazil)
63
Intermediary Service - ►2010 Models (Europe) and 2009► Models (Only for LAM)
64
Intermediary Service - 2011► Models (Only for Europe)
66
Inspection Service (Except for Brazil)
68
Supplementary Services Based on Time Elapsed And/Or Mileage (Except for Brazil)
73
Lifting the Vehicle with a Workshop Lift and Jack
77
Service Seal: Write down the Date of the Next Service (Including Brake Fluid Change) and Attach Label to the Left Side of the Dashboard
78
Self-Diagnosis: Refer to the Fault Memory of All Systems
79
Vehicle Identification Data
81
Vehicle Identification Number"Vin"- Location
81
Identification Plate
83
Engine Oils
84
Identification Letters and Engine Number
84
Push Starting (Pushing the Vehicle to Start)/Towing
84
Clock (if Available): Set Correct Time
86
Maintenance Interval Indicator: Reset
87
Sun Roof: Check and Lubricate
88
Spare Wheel Torque Reaction Support (Only Crossfox): Lubricate
88
Fire Extinguisher: Check Fastening and Load (Remove the Plastic Protection)
89
Automatic Window Closing (if Available): Program
90
Wheel Fastening Screws: Retighten Based on Specified Torque
90
Wheel Bolts
90
Battery: Manually Check the Firm Seating of the Pole Bornes
91
Battery: Check with a Battery Testing Apparatus
93
Engine Oil: Complete the Level (Only for Vehicles Manufactured Within the Last 5 Months)
94
Radio: Activate Anti-Theft Code
95
Transportation Safety: Remove the Blocking Locks from the Front Springs
95
Airbag: Check for External Damages
96
Driver's Airbag
96
Front Passenger's Airbag
96
Window Washer (Rear Window/Windscreen): Refill the Reservoir and Regulate the Ejectors' Water Jet
97
Windscreen/Rear Window Wipers: Check the Working Order, Adjust the Resting Po- Sition and the Sweep of the Wiper Arms
99
Tires (Including Spare Tire): Check Conditions and Pressure
99
Tire Pressure Table
102
Air Cleaner: Clean Case and Change Filter Element
104
Engine Oil and Oil Draining Plug and Plug Sealing Ring: Replace
104
Engine Oil Filter: Replace
108
Engine and Engine Compartment Components: Perform Visual Inspection Regarding Leaks and
108
Damages
108
Dust and Pollen Filter: Clean the Body and Replace Air Filter Element (Only in Vehicles Equipped with Air Conditioning)
108
Poly-V Belt: Check Conditions
108
Elastic Poly-V Belt: Replace
109
Coolant Pump Toothed Belt: Replace
109
Toothed Belt Tensioner and Camshaft Toothed Belt: Replace
109
Gearbox and Joint Bellows: Check for Leaks and Damages
109
Manual Gearbox: Check the Oil Level
109
Brake System: Check Visually for Damages and Leaks
110
Brake Discs and Pads: Check Thickness
111
Steering Wheel Bars: Check the Swivel Joint Gaps, Mounting and State of the Protection
117
Bellows
117
Timing Belt and Tensioning Pulley: Replace
117
Wheel Bearing Cones: Adjust
117
Axle Articulations: Check the Sealing Bellows for Damage and Leaks
119
Cooling System: Check the Level and Top off if Necessary
120
Mixture Ratio
122
Spark Plugs: Replace
122
Power Steering: Check the Oil Level
122
Electric Power Steering: Check Oil Level (European Market Only)
123
Dust and Pollen Filter: Replace the Air Filter Element
123
Cold Start Reservoir Filter: Replace
124
Timing Belt: Check Conditions and Tension
124
Coolant Pump Toothed Belt: Check
125
Brake Fluid: Replace
126
Brake System: Check the Level and Top off if Necessary
129
Fuel Filter: Replace
130
Headlights: Regulate the Beam
130
Adjust the Headlights
132
Perform a Test Run
132
Additional Tasks Due to Country Legislation
133
Glossary
133
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