Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Suzuki Manuals
Motorcycle
DL650
Service manual
Suzuki DL650 Service Manual
Hide thumbs
Also See for DL650
:
Service manual
(701 pages)
,
Owner's manual
(82 pages)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
page
of
467
Go
/
467
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Component Parts
Glossary
Wire Color
Warningka Ution/Note
General Precautions
Serial Number Location
Fuel. Oil and Engine Coolant Recommendation
Fuel (for Usa and Canada)
Fuel (for Other Countries)
Engine Oil (for Usa)
Engine Oil (for Other Countries)
Brake Fluid
Front Fork Oil
Engine Coolant
Water for Mixing
Anti-Freezwengine Coolant
Liquid Amount of Watewengine Coolant
Break-In Procedures
Cylinder Identification
Information Labels
Specifications
Dimensions and Dry Mass
Engine
Drive Train
Chassis
Electrical
Capacities
Country and Area Codes
Table of Contents
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Air Cleaner
Spark Plug
Valve Clearance
Fuel Line
Engine Oil and Oil Filter
Engine Idle Speed
Throttle Cable Play
Throttle Valve Synchronization
Evaporative Emission Control System (E-33 Only)
Pair (Air Supply) System
Clutch
Cooling System
Brake
Tire
Steering
Front Fork
Rear Suspension
Exhaust Pipe Bolt
Chassis Bolt and Nut
Compression Pressure Check
Compression Test Procedure
Oil Pressure Check
Table of Contents
Engine Components Removable with the Engine in Place
Engine Removal and Installation
Engine Removal
Engine Installation
Engine Disassembly
Engine Top Side
Engine Bottom Side
Engine Components Inspection and Servicing
Cylinder Head Cover
Camshaftkamshaft Journal
Cylinder Head
Cylinder
Piston and Piston Ring
Conrod and Crankshaft
Crankcase
Crankshaft Journal Bearing
Crankcase Bearing and Oil Seal
Clutch
Primary Driven Gear Assembly
Gearshift Shaftigearshift Arm
Transmission
Starter Clutch
Generator and Signal Generator
Oil Pump
Clutch Release
Engine Reassembly
Engine Bottom Side
Engine Top Side
Front Cylinde TDC of Compression Stroke
Table of Contents
Precautions in Servicing
Electrical Parts
Fuse
Ecmnarious Sensors
Electrical Circuit Inspection Procedure
Using Testers
Fi System Technical Features
Injection Time (Injection Volume)
Compensation of Injection Time (Volume)
Injection Stop Control
Fi System Parts Location
Self-Diagnosis Function
User Mode
Dealer Mode
Tps Adjustment
Fail-Safe Function
Fi System Troubleshooting
CUSTOMER COMPLAINT ANAL Ysls
Self-Diagnostic Procedures
Self-Diagnosis Reset Procedure
Malfunction Code and Defective Condition
C12" Ckp Sensor Circuit Malfunction
C13" Iap Sensor Circuit Malfunction
C14" Tp Sensor Circuit Malfunction
C15" Ect Sensor Circuit Malfunction
C21" Iat Sensor Circuit Malfunction
C23" to Sensor Circuit Malfunction
C24" or "C25" IGNITION SYSTEM MALFUNCTION
C28" Stv Actuator Circuit Malfunction
C29" Stp Sensor Circuit Malfunction
C31" Gear Position (Gp) Switch Circuit Malfunction
C32" or "C33" FUEL INJECTOR CIRCUIT MALFUNCTION
C41" Fp Relay Circuit Malfunction
C42" Ig Switch Circuit Malfunction
C49" Pair Control Solenoid Valve Circuit Malfunction
C44" H02 Sensor (H02S) Circuit Malfunction (E.02. 19)
Table of Contents
Engine Coolant
Cooling Circuit
Cooling Circuit Inspection
Removal
Inspection and Cleaning
Installation
Radiator Cap
Inspection
Water Hose
Cooling Fan
Inspection
Removal
Installation
Cooling Fan Thermo-Switch
Inspection
Installation
Ect Sensor
Removal
Inspection
Installation
Thermostat Case Assembly
Removal
Inspection
Installation
Water Pump
Removal and Disassembly
Inspection
Reassembly and Installation
Lubrication System
Oil Pressure
Oil Filter
Oil Pressure Regulator
Oil Strainer
Oil Jet
Oil Pump
Oil Pressure Switch
Oil Cooler
Removal
Inspection and Cleaning
Installation
Engine Lubrication Flow Chart
Engine Lubrication Circuit
Table of Contents
Construction
Removal
Installation
Front Wheel
Removal
Inspection and Disassembly
Reassembly and Remounting
Front Fork
Construction
Removal and Disassembly
Reassembly and Remounting
Suspension Setting
Steering and Handlebar
Construction
Removal
Inspection and Disassembly
Reassembly and Remounting
Steering Tension Adjustment
Rear Wheel
Construction
Removal
Inspection and Disassembly
Reassembly and Remounting
Rear Shock Absorber
Removal
Inspection
Rear Shock Absorber Disposal
Remounting
Suspension Setting
Rear Swingarm
Removal
Inspection and Disassembly
Reassembly
Final Inspection and Adjustment
Front Brake
Brake Pad Replacement
Brake Fluid Replacement
Caliper Removal and Disassembly
Caliper Inspection
Caliper Reassembly and Remounting
Brake Disc Inspection
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly and Remounting
Rear Brake
Brake Pad Replacement
Brake Fluid Replacement
Caliper Removal and Disassembly
Caliper Inspection
Brake Disc Inspection
Caliper Reassembly and Remounting
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly and Remounting
Inspection
Valve Installation
Tire Installation
Drive Chain
Drive Chain Cutting
Drive Chain Connecting
Table of Contents
Cautions in Servicing
Connector
Fuse
Semi-Conductor Equipped Part
Battery
Connecting the Battery
Wiring Procedure 8
Location of Electrical Components
Charging System
Trouble Shooting
Inspection
System
Trouble Shooting
Starter Motor Removal and Disassembly
Starter Motor Inspection
Starter Motor Reassembly
Starter Relay Inspection
Inspection
Ignition System
Troubleshooting
Inspection
Combination Meter
Removal and Disassembly
Inspection
Indicators
Lamps
Relays
Turn Signauside-Stand Relay
Starter Relay
Fuel Pump Relay
Switches
Inspection
Battery
Specifications
Initial Charging
Servicing
Recharging Operation
Table of Contents
Troubleshooting
Malfunction Code and Defective Condition
Engine
Radiator (Cooling System)
Chassis
Brakes
Battery
Speed Sensor Lead Wire Routing
Throttle Cable Routing
Clutch Cable Routing
Throttle Body Installationihose Routing
Cooling System Hose Routing
Front Brake Hose Routing
Fuel Tank Drain Hose Routing
Fuel Tank Installation
Pair (Air Supply) System Hose Routing
Seat Lock Cable Routing
Absorber Hose Routing
Battery Cushion Installation
Side-Stand Set-Up
Brake Pedaufootrest Set-Up
Engine Cap Installation
Footrest Set-Up
Handlebar Balancer Installation
Special Tools
Tightening Torque
Fi System Parts
Chassis
Tightening Torque Chart
Service Data
Emission Control Systems
Fuel Injection System
Crankcase Emission Control System
Exhaust Emission Control System (Pair System)
Noise Emission Control System
EVAPORATIVE EMISSION CONTROL SYSTEM (Only for E-33)
Hoses
Pair Control Solenoid Valve
Pair (Air Supply) System Hose Routing
Heated Oxygen Sensor (H02S) Wire Routing (E-02,19)
(Only for E-33)
Hoses
Evap Canister
Advertisement
Quick Links
1
Component Parts
2
Fuel/Oil/Engine Coolant Recommendations
3
Table of Contents
Download this manual
See also:
Owner's Manual
I
SERVICE MANUAL
I
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
Table of Contents
10
Table of Contents
21
Table of Contents
52
Table of Contents
160
Table of Contents
245
Table of Contents
271
Table of Contents
358
Table of Contents
400
Table of Contents
Troubleshooting
FI SYSTEM TROUBLESHOOTING
178
CHARGING SYSTEM
364
SYSTEM
369
IGNITION SYSTEM
380
TROUBLESHOOTING
401
Related Manuals for Suzuki DL650
Motorcycle Suzuki DL650K5 Service Manual
(701 pages)
Motorcycle Suzuki dl650 Owner's Manual
(82 pages)
Motorcycle Suzuki DL1000 Owner's Manual
Suzuki dl1000 (115 pages)
Motorcycle Suzuki DL1000 Service Manual
(29 pages)
Motorcycle Suzuki DL1000 Service Manual
(450 pages)
Motorcycle Suzuki DL1000 Service Manual
(444 pages)
Motorcycle Suzuki DL650A Owner's Manual
Motorcycle (127 pages)
Motorcycle Suzuki dl650a Owner's Manual
(139 pages)
Motorcycle Suzuki DL1000AL4 Owner's Manual
(27 pages)
Motorcycle Suzuki DL650AK8 Service Bulletin
(15 pages)
Motorcycle SUZUKI GSX-F 750 Technische Tekeningen Manual
(58 pages)
Motorcycle SUZUKI V-STROM DL 1000 '02 Quick Start Manual
(2 pages)
Motorcycle Suzuki V-Strom DL650 2017 Manual
(161 pages)
Motorcycle SUZUKI DR200SE Service Manual
Suzuki dr200se (263 pages)
Motorcycle Suzuki DR 125 Service Manual
(222 pages)
Motorcycle Suzuki DR-Z70K8 Setup Manual
(29 pages)
Related Products for Suzuki DL650
SUZUKI DL1000
Suzuki V-Storm DL650A
Suzuki DL1000AL4
Suzuki DL650/AK7DL650/AK8
Suzuki DL650K6
Suzuki V Storm DL650A K9
Suzuki DL650K5
Suzuki DL650AK8
Suzuki V Storm DL650 K4
Suzuki V Storm DL1000 K9
Suzuki Vstrom DL1000 K8
Suzuki V-Strom DL650 2017
Suzuki DL1000A 2018
Suzuki DL1000XA 2018
Suzuki DR650SE
Suzuki DR-Z125L
This manual is also suitable for:
2004 dl650k4
Dl 650 2004
Table of Contents
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
