Eaton Powerware 9390 Installation And Operation Manual
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Eaton Powerware 9390 Installation And Operation Manual

Eaton Powerware 9390 Installation And Operation Manual

20-80kva
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Powerware 9390 UPS
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20–80 kVA
Installation and Operation Manual

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  • Page 1 Powerware 9390 UPS ® 20–80 kVA Installation and Operation Manual...

  • Page 2: Important Safety Instructions

    Schneider Electric. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2004-2008 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 3: Special Symbols

    Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
  • Page 4 This page intentionally left blank.

  • Page 5: Table Of Contents

    ................. . . 4-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 6 ............... . 8-31 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 7 ................13-3 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 8 ............® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual...
  • Page 9 ............Figure 3‐1. Powerware 9390 UPS (100–160 kVA) Cabinet as Shipped on Pallet .
  • Page 10 ............... . 12-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 11: Introduction

    AC power to protect the customer's load from all nine power failures. The Powerware 9390 UPS is available as a single module or a multiple module parallel system (see paragraph 1.3).

  • Page 12: Ups Standard Features

    Powerware LanSafe Power Management Software is bundled as part of the ® Software Suite CD shipped with the UPS. See Chapter 12, “Communication,” for additional information. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 13: Installation Features

    UPS cabinet. NOTE NiCad batteries can also be used with the UPS , although firmware and EEP settings would need modification for proper operation. Please consult your local Eaton Service repreenswtative for additional information. 1.2.2...

  • Page 14: Powerware Hot Sync Parallel System

    Sync Control An optional Sync Control maintains the critical load outputs of two separate single module Powerware 9390 UPS systems in synchronization. This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches.

  • Page 15: Basic System Configurations

    - Four capacity (4+0) The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power-off (REPO) control, RMP, or X-Slot communication cards. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 16: Conventions Used In This Manual

    For More Information Refer to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual for the following additional information: Integrated Battery Cabinet (IBC) installation instructions, including site preparation, planning for installation, wiring, and safety information.

  • Page 17: Getting Help

    Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: 1-800-843-9433 1-919-870-3028 United States: 1-800-461-9166 ext 260...
  • Page 18 INTRODUCTION This page intentionally left blank. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 19: Safety Warnings

    In order to change the 9390 UPS batteries from lead acid to Nicad or from NiCad to lead acid, the internal firmware setup of the UPS must be changed by your Eaton Service representative. Failure to do so will cause battery pack damage and loss of battery backup capability.
  • Page 20 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 21: Section I - Installation

    Section I Installation ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 22 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 23: Ups Installation Plan And Unpacking

    Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact your Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 24: Preparing For Wiring The Ups System

    Inspecting and Unpacking the UPS Cabinet The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material (see Figure 3‐1). Figure 3‐1. Powerware 9390 UPS (20–80 kVA) as Shipped on Pallet ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual...
  • Page 25 C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. Do not tilt the UPS cabinet more than 10° from vertical or the cabinet may tip over.
  • Page 26 UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 27: Installing The Ups System

    Additional battery cabinets are supplied without cosmetic covers. Cosmetic covers must be ordered for the UPS cabinet and/or other ancillary cabinets. Unloading the Powerware 9390 UPS Cabinet from the Pallet The UPS cabinet is bolted to a wooden pallet supported by wood skids. To remove...
  • Page 28 Do not discard the front anti-tip/shipping bracket. This bracket is required for installation. Remove three bolts securing the removable skid and remove the skid (see Figure 4‐2 on page 4-4). ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 29: Front View

    Shipping Bracket Bolts Pallet Front Anti‐tip/Shipping Bracket Shipping Bracket Bolts (note wide base) Figure 4‐1. Removing the Front Shipping Bracket on the Powerware 9390 UPS ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 30 Shipping Bracket Bolts Rear Shipping Bracket Figure 4‐2. Removing the Rear Shipping Bracket on the Powerware 9390 UPS NOTE In the following step the pallet tilts and acts as a ramp once the cabinet is rolled beyond the center of the pallet. Be sure to restrain the cabinet as it continues to roll down the pallet/ramp.

  • Page 31: Battery Cabinet Installation

    4.7 to complete the UPS cabinet wiring. Integrated Accessory Cabinet Installation To install and wire an IAC, refer to the Powerware 9390 Integrated Accessory Cabinet (IAC-B and IAC-T Configurations) Installation and Operation Manual or the Powerware 9390 Integrated Accessory Cabinet (IAC-D Configuration) Installation and Operation Manual.

  • Page 32: Installing Ups External And Battery Power Wiring

    UPS. Install the conduit plate and install all conduit runs into the plate. Pull wiring through the conduit into the UPS wiring area. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 33 21. Connect phase A, B, and C, and Neutral (if required) power wiring from the output and neutral terminals to the critical load. See Appendix A for wiring and termination requirements and wiring access information. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 34: Installing Interface Connections

    INSTALLING THE UPS SYSTEM 22. Route and connect the battery cables between the UPS and battery cabinets in accordance with the instructions in the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual. See Appendix A for UPS cabinet wiring access information.
  • Page 35 Route the UV trip and Aux wiring harness supplied with the battery cabinet from the battery cabinet to the UPS cabinet. Refer to Appendix A and to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual for wiring access information.
  • Page 36 X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, please contact Eaton (see page 1-7). To install wiring for connections: If not already installed, install the LAN and telephone drops.

  • Page 37: Installing Accessories And Parallel System Control Wiring

    4.10 Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 38: Installation Checklist

    - A ground conductor is properly installed. - Air conditioning equipment is installed and operating correctly. - The area around the installed UPS system is clean and dust‐free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) - Adequate workspace exists around the UPS and other cabinets.
  • Page 39 - Controller Area Network (CAN) wiring between the UPMs is properly installed. - Pull chain wiring between the UPMs is properly installed. - Adequate workspace exists around the UPMs, parallel tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. ® 4-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual...
  • Page 40 INSTALLING THE UPS SYSTEM Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-14 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 41: Installing A Remote Emergency Power-Off Control

    A latching-type Remote Emergency Power-off (REPO) switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 5‐1 shows an Eaton REPO switch.

  • Page 42: Figure 5-2. Repo Wiring

    REPO switch wiring must be according to UL Class I requirements. Secure the UPS by reversing all steps taken to prepare it for a REPO station installation. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 43: Figure 6-1. Powerware Hot Sync Can Bridge Card

    If not already open, unfasten the front door latch and swing the door open. Remove the X-Slot cover. See Drawing 164201603-8 starting on page A-42 for location of the X-Slot communication bay. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 44: Installing Parallel System Control Wiring

    11. Install parallel system backup control (pull chain) wiring between UPMs. See Drawing 164201603-8 starting on page A-42 for terminal locations and wiring information. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 45: Installing An Rmp

    CAN Bridge Card for parallel operation must be performed by an ® authorized Eaton Customer Service Engineer. Contact service to schedule a date. 13. When all wiring is complete, reinstall the safety shield panels removed in previous steps. Secure with the retained hardware.

  • Page 46: Installing An Rim

    If all connections are secure but the RMP continues to self‐test, replace the fuse with the spare included in the hardware kit. If a fuse replacement does not correct the problem, contact your Eaton service representative for verification that the RMP is working correctly.
  • Page 47 INSTALLING OPTIONAL ACCESSORIES Contact your Eaton service representative for verification and testing of the RIM and its connections prior to making connections with J1 through J4 (see Table 6‐1 and Drawing 164201603-12 on page A-63). You can order interface cables separately for connecting to the 15‐Pin D‐Sub Connectors.

  • Page 48: Installing An Scm

    Install 120 Vac power wiring from the critical bus to the SCM. See Drawing 164201603-8 starting on page A-42 for terminal location and wiring information. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton ® Customer Service Engineer. Contact service to schedule a date.

  • Page 49: Figure 6-2. Supervisory Contact Module Tb2

    NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require an external power supply. Internal 24 Vdc is not capable of supplying contact current. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 50 INSTALLING OPTIONAL ACCESSORIES This page intentionally left blank. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 51: Section Ii Operation

    Section II Operation ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 52 6-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 53: Understanding Ups Operation

    Chapter 7 Understanding UPS Operation Figure The Powerware 9390 UPS is a continuous-duty, solid‐state, transformerless (at 208, 380, 400, 414, and 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output. The UPS supports process control, data processing, telecommunications/PBX, research, and non-patient medical equipment.

  • Page 54: Single Module Reverse Transfer (Rt)

    7.1.1 Single Module RT Modes The Powerware 9390 UPS supports a critical load in three different modes of operation. The UPS can automatically use all three modes, as required. The standard operation modes are: Normal mode –...

  • Page 55: Normal Mode - Rt

    The UPS monitors the battery charge condition and reports the status on the control panel. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 56: Bypass Mode - Rt

    Main Power Flow Breakers Contactors Trickle Current Closed Battery Breaker Energized Open De-Energized Battery Figure 7‐3. Path of Current Through the UPS in Bypass Mode – RT ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 57 Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 58: Battery Mode - Rt

    If the bypass source is available, the UPS transfers to bypass instead of shutting down. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 59: Multiple Module Parallel System

    Decreasing the load generally increases the battery support time. Multiple Module Parallel System Parallel operation extends the normal operation of Powerware 9390 UPS units by offering increased capacity and/or redundant capability. The parallel system continues to maintain power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out‐of‐tolerance frequency conditions.

  • Page 60: Multiple Module Parallel System Modes

    UNDERSTANDING UPS OPERATION 7.2.1 Multiple Module Parallel System Modes Similar to the single module system, the Powerware 9390 UPS parallel system supports a critical load in three different modes of operation. The standard operation modes are: In Normal mode, the paralleled UPMs supply the critical load with clean, filtered power.

  • Page 61: Normal Mode - Parallel

    If the UPMs become overloaded or unavailable, the parallel system switches to Bypass mode. The parallel system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 62: Bypass Mode - Parallel

    If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 7-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 63 In the Parallel Capacity (N + 0) arrangement, if one unit trips offline and goes to bypass, the remaining units also go to bypass. ® 7-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 64: Battery Mode - Parallel

    When this event occurs, the system shuts down. If the bypass source is available, the system transfers to bypass instead of shutting down. 7-12 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 65: Functional Description

    672 hours (28 days) maximum rest time. If the battery voltage falls below the opportunity charge level of 2.1 volts/cell during the first 240 hours of the rest period, an alarm sounds. ® 7-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 66: Bypass

    A backfeed contactor is also provided. 7.3.5 Batteries The UPS operates from battery strings from 192 cells (384V nominal) to 240 cells (380V/400V/415V/480V nominal). 7-14 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 67: Using The Control Panel

    See Chapter 9, “UPS Operating Instructions,” for use of the operational controls. When the unit powers up, the screen displays the Eaton Powerware logo as shown in Figure 8‐1. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 68: Using The Lcd And Pushbuttons

    LOAD OFF Figure 8‐2. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. Shown is a typical alarm message. For more information about alarms and notices, see Chapter 11, “Responding to System Events.”...

  • Page 69: Using The Main Menu

    DATE: 02 / 25 / 2004 INPUT BATT OUTPUT BYPASS CONTROLS LOAD OFF EVENTS METERS SETUP Figure 8‐3. Main Menu and Mimic Screen (Normal Mode) ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 70: Event Screens

    BYPASS AC UNDER VOLTAGE NOTICE: BATTERY VOLTAGE LOW NOTICE: NO SYNC ON NOTICE: BYPASS NOT AVAILABLE NOTICE: CONFIGURATION ERROR HISTORY Figure 8‐4. Active Events Screen ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 71: Figure 8-5. History Screen

    TO BYPASS COMMAND UPS OFF NOTICE: 5 of 29 02 / 26 / 2004 10 : 20 : 03 . 539 EVENTS Figure 8‐5. History Screen ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 72: Unit Meter Screens

    The Unit Meter screens show the UPS meter readings for the unit (or units, if a parallel system is installed). The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).

  • Page 73: Figure 8-7. Unit Input Meter Screen

    (each phase), and frequency of the incoming utility source, as well as the kVA, kW, and power factor measurements. BYPASS - UNIT FREQ LEAD SYSTEM UNIT Figure 8‐8. Unit Bypass Meter Screen ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 74: Figure 8-9. Unit Battery Meter Screen

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed.

  • Page 75: Battery Discharge Log

    LAST LOG RESET 07/28/2005 AVERAGE TIME ON BATTERY ** M ** S TOTAL TIME ON BATTERY ** H ** M Figure 8‐11. Battery Discharge Log Summary Screen ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 76: Battery Discharge Log

    TIME ON BATTERY ** M ** S LOAD WHEN ON BATTERY ***.** KW END VOLTAGE : ***.** V RESET SUMMARY Figure 8‐12. Battery Discharge Log Screen 8-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 77: Figure 8-13. Kw Demand Log Summary Screen

    *** . ** KW TOTAL TIME OVER LIMIT ** MINUTES TOTAL KWH USED OVER LIMIT *** . ** KWH SETUP Figure 8‐13. kW Demand Log Summary Screen ® 8-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 78: Kw Demand Log

    TIME OVER LIMIT 2 MINUTES KWH USED OVER LIMIT *** . ** NUM TIMES OVER THIS INTERVAL RESET SUMMARY Figure 8‐14. kW Demand Log Screen 8-12 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 79: Figure 8-15. Current Kw Demand Log Setup Screen 1

    CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED 3 MINUTES MAXIMUM LEVEL (KW) *** KW CHANGE Figure 8‐15. Current kW Demand Log Setup Screen 1 ® 8-13 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 80: Figure 8-16. Current Kw Demand Log Setup Screen 2

    CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED MAXIMUM LEVEL (KW) SELECT Figure 8‐16. Current kW Demand Log Setup Screen 2 8-14 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 81: Figure 8-17. Time Interval Monitored Setup Screen

    Current kW Demand Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 ABORT SAVE RETRY Figure 8‐18. Time Interval Monitored Setup Save Screen ® 8-15 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 82: Figure 8-19. Maximum Level (Kw) Setup Screen

    Current kW Demand Log Setup screen 2 displays. If RETRY is pressed, the Maximum Level (kW) Setup screen is redisplayed. MAXIMUM LEVEL (KW) SETUP 0000 SAVE RETRY ABORT Figure 8‐20. Maximum Level (kW) Setup Save Screen 8-16 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 83: Maximum Current Log

    *** . ** % *** . ** % MAXIMUM % OF FULL LOAD TOTAL TIME OVER LIMIT ** MINUTES SETUP Figure 8‐21. Maximum Current Log Summary Screen ® 8-17 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 84: Maximum Current Log

    TIME OVER LIMIT 2 MINUTES NUM TIMES OVER THIS INTERVAL PHASES OVER THIS INTERVAL RESET SUMMARY Figure 8‐23. Maximum Current Log Screen (Individual Phase Measurement) 8-18 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 85: Figure 8-24. Maximum Current Log Setup Screen 1

    3 MINUTES MAXIMUM % OF FULL LOAD *** % LEVEL BASED ON 3 PHASE AVERAGE CHANGE Figure 8‐24. Maximum Current Log Setup Screen 1 ® 8-19 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 86: Figure 8-25. Maximum Current Log Setup Screen 2

    MAXIMUM CURRENT LOG SETUP TIME INTERVAL MONITORED MAXIMUM % OF FULL LOAD CALCULATION METHOD SELECT Figure 8‐25. Maximum Current Log Setup Screen 2 8-20 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 87: Figure 8-26. Time Interval Monitored Setup Screen

    Maximum Current Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 ABORT SAVE RETRY Figure 8‐27. Time Interval Monitored Setup Save Screen ® 8-21 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 88: Figure 8-29. Maximum % Of Full Load Setup Save Screen

    Maximum % of Full Load Setup screen is redisplayed. MAXIMUM % OF FULL LOAD SETUP SAVE RETRY ABORT Figure 8‐29. Maximum % of Full Load Setup Save Screen 8-22 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 89: Figure 8-30. Calculation Method Setup Screen

    MAXIMUM CURRENT LOG SETUP LEVEL BASED ON 3 PHASE AVERAGE LEVEL BASED ON INDIVIDUAL PHASES SELECT Figure 8‐30. Calculation Method Setup Screen ® 8-23 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 90: System Meters Screens

    The System Meters screens show the total system and individual UPS unit meter readings from any unit, when a parallel system is installed. The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).

  • Page 91: Figure 8-32. Total System Output Meter Screen

    PF is calculated from the total values for the kVA and kW. OUTPUT TOTAL SYSTEM FREQ LEAD SYSTEM UNIT Figure 8‐32. Total System Output Meter Screen ® 8-25 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 92: Figure 8-33. Output Unit X Meter Screen

    UPS, as well as the kVA, kW, and power factor measurements for the selected unit. OUTPUT UNIT X FREQ LEAD SYSTEM UNIT Figure 8‐33. Output Unit X Meter Screen 8-26 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 93: Figure 8-34. Input Unit X Meter Screen

    (each phase), and frequency of the incoming utility source, as well as the kVA, kW, and power factor measurements for the selected unit. BYPASS UNIT X FREQ LEAD SYSTEM UNIT Figure 8‐35. Bypass Unit X Meter Screen ® 8-27 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 94: Figure 8-36. Battery Unit X Meter Screen

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer When battery life decreases to less than 20%, Check Battery is displayed.

  • Page 95: System Setup Level 0 Screens

    SELECT pushbutton to display the function screen. SYSTEM SETUP LEVEL 0 ENTER PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE SELECT Figure 8‐38. System Setup Level 0 Screen ® 8-29 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 96: Figure 8-39. Contrast Adjust Screen

    To return to the System Setup screen, press the pushbutton. VERSIONS 57.00 DISPLAY 0.54 MINI CSB 3.00 GATE DRIVE 0.00 BOOTLOADER 0.00 Figure 8‐40. Versions Screen 8-30 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 97: System Setup Level 1 Screens

    The Unit Type screen provides the model, CTO, and serial numbers of the UPS unit. Figure 8‐41 shows the Unit Type screen. To return to the System Setup screen, press the pushbutton. UNIT TYPE MODEL: 0000000000000000 Powerware 9390 CTO: SERIAL: 0000000000000000 Figure 8‐41. Unit Type Screen 8.2.9 System Setup Level 1 Screens A password is required to access the Level 1 functions.

  • Page 98: Figure 8-43. System Setup Level 1 Screen

    SYSTEM SETUP LEVEL 1 LOG OUT ENTER PASSWORD CHANGE PASSWORD ENTER PASS­ CONTRAST ADJUST WORD VERSIONS UNIT TYPE SELECT Figure 8‐43. System Setup Level 1 Screen 8-32 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 99: Figure 8-44. Change Password Screen

    System Setup screen displays. If RETRY is pressed, the Change Password screen is redisplayed. CHANGE PASSWORD OLD: NEW: SAVE RETRY ABORT Figure 8‐45. Change Password Save Screen ® 8-33 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 100: 9390 Ups (20-80 Kva) Installation And Operation Manual S 164201603 Rev 2 Www.powerware.com

    Set Date and Time screen. To return to the System Setup screen, press the pushbutton. TIME FORMAT SETUP MM/DD/YYYY DD/MM/YYYY SELECT Figure 8‐46. Time Format Screen 8-34 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 101: Figure 8-47. Set Date And Time Mm/Dd/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME MM/DD/YYYY MONTH DATE YEAR HOUR MINUTE SAVE 2004 Figure 8‐47. Set Date and Time MM/DD/YYYY Screen ® 8-35 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 102: Figure 8-48. Set Date And Time Dd/Mm/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME DD/MM/YYYY DATE MONTH YEAR HOUR MINUTE SAVE 2004 Figure 8‐48. Set Date and Time DD/MM/YYYY Screen 8-36 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 103: Figure 8-49. Com Port Setup Screen

    SELECT pushbutton. To return to the System Setup screen, press the pushbutton. COM PORT SETUP COM 1 COM 2 COM 3 SELECT Figure 8‐49. COM Port Setup Screen ® 8-37 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 104: Figure 8-50. Com Setup Screen

    SAVE or ABORT. Once the action is completed, the COM Port Setup screen appears. COM 1 SETUP BAUD RATE 19200 DATA BITS STOP BITS NONE PARITY ABORT SAVE Figure 8‐50. COM Setup Screen 8-38 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 105: Figure 8-51. System Controls Screen 1

    PM pushbutton switch toggles the power module function On and Off. For detailed information about using the System Controls, see Chapter 9, “UPS Operating Instructions.” ® 8-39 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 106: Figure 8-53. Load Off Screen

    LOAD OFF and Shutdown screens, see Chapter 9, “UPS Operating Instructions.” HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 8‐53. Load Off Screen 8-40 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 107: Reading The Status Indicators

    The indicator flashes until acknowledged by pressing any control panel pushbutton once. For more information about audible horns, see “System Event Horns” on page 11-1. ® 8-41 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 108 USING THE CONTROL PANEL This page intentionally left blank. 8-42 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 109: Ups Operating Instructions

    DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE The rectifier and inverter turn on. The inverter continues to ramp up to full voltage. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 110: Starting The Ups In Bypass Mode

    On the System Controls screen, the power module (PM) status should indicate SHUTDOWN. Press the pushbutton to display System Controls Screen 2. Press the PM ON pushbutton on the System Controls menu bar. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 111: Transfer From Normal To Bypass Mode

    The UPS is now operating in Normal mode, and the NORMAL status indicator is illuminated. us indicates power module (PM) stat ONLINE. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 112: Transfer From Normal To Bypass Mode And Shut Down Ups

    System Controls Screen 2. Press the CHGR ON or CHGR OFF pushbutton on the System Controls menu bar to toggle the charger on or off. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 113: Using The Ups Load Off Pushbutton

    DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure in paragraph 9.1.1 or 9.1.2. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 114: Using The Remote Emergency Power-Off Switch

    NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 115: Multiple Module Parallel Operation

    Normal mode. It takes approximately 1 minute for the UPMs to achieve Normal mode. The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 116: Starting The Parallel System In Bypass Mode

    The power module (PM) status indicates READY on each UPM. The system is now on bypass and the UPM power processors remain on. W A R N I N G Power is present inside the UPM cabinets. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 117: Transfer Parallel System From Bypass To Normal Mode

    Observe the UPM control panel display becoming active, indicating logic power. UPM logic is being powered from the critical bus. ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 118: Parallel System And Critical Load Shutdown

    The bypass source supplies the critical load. Repeat Steps 2, 4, and 5 for each UPM except the last UPM 9-10 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 119: Using The Ups Load Off Pushbutton

    DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure in paragraph 9.2.1 or 9.2.2. ® 9-11 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 120: Using The Parallel System Remote Emergency Power-Off Switch

    NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 121: Using Features And Options

    UPS horn may not be heard immediately. C A U T I O N Contacts should not be operated in excess of 120 Vac @ 5A maximum. ® 10-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 122 UPS. The RMP contains backlit status indicators and a local horn. The RMP can be flush‐mounted or surface‐mounted on a desktop, or secured to a wall. Figure 10‐1 shows an RMP. Figure 10‐1. Remote Monitor Panel 10-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 123 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. ® 10-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 124: Figure 10-2. Relay Interface Module

    WEAK time is remaining, before the critical load is lost. UTILITY Pins 6 and 15 Contacts are closed when Utility Failure is detected. FAILURE 10-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 125: Figure 10-3. Supervisory Contact Module

    BYPASS NOT AVAILABLE TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 ® 10-5 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 126 USING FEATURES AND OPTIONS This page intentionally left blank. 10-6 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 127: Responding To System Events

    History log. The messages are divided into four categories: alarms, notices, status, and commands. The following tables contain the events displayed on the Events screen of the control panel. ® 11-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 128 * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. 11-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 129 * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. ® 11-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 130 * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. 11-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 131 * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. ® 11-5 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 132 * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. 11-6 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 133 * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. ® 11-7 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 134 * Log codes indicate where the UPS records the event: H = History log, HA = History and Active logs, and A = Active log only. 11-8 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 135: Communication

    LAN and telephone drops for use with X-Slot cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, please contact Eaton (see page 1-7). Refer to the manual supplied with the X-Slot card for user instructions.

  • Page 136: Powerware Lansafe Power Management Software

    Figure 12‐1. Optional X-Slot Cards 12.2 Powerware LanSafe Power Management Software Each Powerware 9390 UPS ships with Powerware LanSafe Power Management Software. To begin installing Powerware LanSafe software, see the instructions accompanying the Software Suite CD. Powerware LanSafe software uses an RS-232 serial link to communicate with the UPS.
  • Page 137 Numeric paging support allows the UPS to call a paging service and send numeric messages. Housekeeping – The Housekeeping function maintains the link between the UPS and modem. ® 12-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 138 COMMUNICATION This page intentionally left blank. 12-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 139: Maintaining The Ups System

    TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance, or contact your Eaton service representative. ® 13-1 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual...

  • Page 140: Performing Preventive Maintenance

    13.2.3 Annual Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact your Eaton service representative for more information about service offerings. 13-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual...

  • Page 141: Battery Maintenance

    13.4 Maintenance Training A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1-7).
  • Page 142 MAINTAINING THE UPS SYSTEM This page intentionally left blank. 13-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 143: Product Specifications

    The UPS systems are housed in free‐standing cabinets with safety shields behind the doors. The UPS systems are available in 50/60 Hz with various output power ratings. Models Power Rating Frequency Powerware 9390-40/20 20 kVA 50/60 Hz Powerware 9390-40/30 30 kVA...

  • Page 144: Ups System Output

    Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse without Immunity damage and with no disturbance or adverse effect to the critical load. 14-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 145: Multiple Module Parallel Specifications

    415 Vac nominal, adjustable from 403 Vac to 428 Vac 480 Vac nominal, adjustable from 466 Vac to 494 Vac Operating Output Current See Appendix A, Table S through Table V. ® 14-3 EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 146 PRODUCT SPECIFICATIONS This page intentionally left blank. 14-4 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 147: Warranty

    Powerware-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 148 WARRANTY This page intentionally left blank. 15-2 ® EATON Powerware 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 149: Appendix A Installation Information

    Installation Information The information in this appendix is helpful during the planning and instal­ lation of the UPS system. This appendix contains the following drawings: 164201603-1 Typical Powerware 9390 UPS System 164201603-2 Physical Features and Requirements 164201603-3 UPS System Oneline Configurations...

  • Page 150: Battery Cabinet

    INSTALLATION INFORMATION BATTERY CABINET UPS CABINET DESCRIPTION: TYPICAL Powerware 9390 UPS SYSTEM DRAWING NO: SHEET: 164201603-1 1 of 1 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 151 Table A. UPS Cabinet Weight Weight Voltage kg (lb) Model Input Output Shipping Installed Point Loading 208V/220V 208V/220V Powerware 9390-40/20 231 (508) 208 (458) 4 at 52.2 (115) 380V/400V/ 380V/400V/ 415V/480V 415V/480V 208V/220V 208V/220V Powerware 9390-40/30 231 (508) 208 (458) 4 at 52.2 (115)
  • Page 152 Ventilation required for cooling air exhaust: approximately 472 liter/sec (1000 cfm). DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201603-2 2 of 2 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 153 3+1 and 4+0 Configurations 9390-80/50 380/400/ 380/400/ 9390-80/60 415/480 415/480 9390-80/80 DESCRIPTION: UPS SYSTEM ONELINE CONFIGURATIONS DRAWING NO: SHEET: 164201603-3 1 of 1 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 154 OUTPUT CONTACTOR BREAKER (K3) FUSE INVERTER UPS CABINET Powerware 9390 20–80 kVA UPS SYSTEM 208V/220V INPUT AND 208V/220V OUTPUT 380V/400V/415V/480V INPUT AND 380V/400V/415V/480V OUTPUT SINGLE‐FEED OR DUAL‐FEED NOTE 1. See Paragraph 4.7 on page 4-6 DESCRIPTION: UPS SYSTEM ONELINE DRAWING for dual‐feed.
  • Page 155 DO NOT use one feed or a single‐feeder breaker to supply both the UPS and the maintenance bypass. DESCRIPTION: UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 164201603-4 2 of 5 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 156 UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 3 of 5 164201603-4 3. See Note 28 on page A-27 for neutral bonding instructions. REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 157 UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 4 of 5 3. See Note 28 on page A-27 for 164201603-4 neutral bonding instructions. REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 158 UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 5 of 5 3. See Note 28 on page A-27 for 164201603-4 neutral bonding instructions. REVISION: DATE: 091505 A-10 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 159 INSTALLATION INFORMATION Table E. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-40/20 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 160 INSTALLATION INFORMATION Table F. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-40/30 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 161 C A U T I O N DELTA SOURCES (TN‐S) - The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral‐forming transformer kit (PN 103005400) is installed in the UPS. The UPS cannot be operated from a mid‐point or end‐point grounded delta supply source.
  • Page 162 INSTALLATION INFORMATION Table H. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-80/50 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 163 INSTALLATION INFORMATION Table I. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-80/60 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 164 INSTALLATION INFORMATION Table J. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-80/80 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 165 Table N for conduit requirements. Drawing 164201603-7 shows the location of the power cable terminals inside the UPS cabinet. Table K. UPS Cabinet Power Cable Terminations for the Powerware 9390-80/40, 9390-80/50, 9390-80/60, and 9390-80/80 (208V/220V Input and 208V/220V Output)
  • Page 166 INSTALLATION INFORMATION Table L. UPS Cabinet Power Cable Terminations for the Powerware 9390-40/20, 9390-40/30, and 9390-40/40 (208V/220V Input and 208V/220V Output and 380V/400V/415V/480V Input and 380V/400V/415V/480V Output) Tightening Size of Pressure Type Terminal Function Terminal Function Torque Termination Screw Nm (lb in) 13.5 (120)
  • Page 167 INSTALLATION INFORMATION Table M. UPS Cabinet Power Cable Terminations for the Powerware 9390-80/40, 9390-80/50, 9390-80/60, and 9390-80/80 (380V/400V/415V/480V Input and 380V/400V/415V/480V Output) Tightening Size of Pressure Type Terminal Function Terminal Function Torque Termination Screw Nm (lb in) 13.5 (120) AC Input to UPS Rectifier...
  • Page 168 Table N. All Powerware 9390 products can accommodate a double size neutral. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW‐2, TW, THW, THHW, THW‐2.
  • Page 169 (A, B, C, Neut, Gnd) Battery 1‐1/2 (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 11 of 23 164201603-5 REVISION: DATE: 110106 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-21...
  • Page 170 (A, B, C, Neut, Gnd) Battery (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603-5 12 of 23 REVISION: DATE: 110106 A-22 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 171 (A, B, C, Neut, Gnd) Battery (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603-5 13 of 23 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-23...
  • Page 172 (A, B, C, Neut, Gnd) Battery (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603-5 14 of 23 REVISION: DATE: 071608 A-24 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 173 Table P. Table O. Maximum Input Circuit Breaker Ratings Input Voltage Rating UPS Model % Rating 208V/220V 380V 400V 415V 480V Powerware 9390-40/20 100% 125A Powerware 9390-40/30 100% 100A 175A Powerware 9390-40/40 Powerware 9390-80/40 100% 150A...
  • Page 174 Table P. Maximum Bypass and Output Circuit Breaker Ratings Output Voltage Rating UPS Model % Rating 208V/220V 380V 400V 415V 480V Powerware 9390-40/20 100% 125A Powerware 9390-40/30 100% 100A 175A Powerware 9390-40/40 Powerware 9390-80/40 100%...

  • Page 175: Battery Wiring

    C A U T I O N DELTA SOURCES (TN‐S) - The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral‐forming transformer kit (PN 103005400) is installed in the UPS. The UPS cannot be operated from a mid‐point or end‐point grounded delta supply source.
  • Page 176 Setup of the CAN Bridge card for parallel operation must be performed by an authorized Eaton Customer Service Engineer . Contact service to schedule a date. For parallel system circuit breaker ratings, see appropriate information in Table R.
  • Page 177 INSTALLATION INFORMATION Table S. INPUT/OUTPUT Ratings for Powerware 9390-40/20, 9390-40/30, 9390-40/40 and 9390-80/40 Parallel Systems Config­ Units Rating 50/60 Hz uration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM...
  • Page 178 INSTALLATION INFORMATION Table T. INPUT/OUTPUT Ratings for Powerware 9390-80/50 Parallel System Config­ Units Rating 50/60 Hz uration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 139/131...
  • Page 179 INSTALLATION INFORMATION Table U. INPUT/OUTPUT Ratings for Powerware 9390-80/60 Parallel System Configu­ Units Rating 50/60 Hz ration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 167/158...
  • Page 180 INSTALLATION INFORMATION Table V. INPUT/OUTPUT Ratings for Powerware 9390-80/80 Parallel System Configu­ Units Rating 50/60 Hz ration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 222/210...
  • Page 181 UPM 3 Outputs from UPMs Battery UPM 4 Battery DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201603-5 23 of 23 REVISION: DATE: 110106 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-33...
  • Page 182 (REMOVE PANELS TO DRILL OR PUNCH CONDUIT HOLES.) TOP VIEW DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201603-6 1 of 2 REVISION: DATE: 091505 A-34 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 183 KNOCKOUTS. REMOVE KNOCKOUTS, AS REQUIRED, TO ROUTE WIRES BETWEEN CABINETS. DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201603-6 2 of 2 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-35...
  • Page 184 UPS POWER TERMINAL LOCATIONS opened to gain access to DRAWING NO: SHEET: 164201603-7 1 of 6 terminals. REVISION: DATE: 032406 A-36 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 185 MODELS 80/40, 80/50, 80/60, AND 80/80 208V/220V INPUT AND 208V/220V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603-7 2 of 6 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-37...
  • Page 186 UPS POWER TERMINAL LOCATIONS wiring terminals must be DRAWING NO: SHEET: 164201603-7 3 of 6 removed or opened to gain access to terminals. REVISION: DATE: 071608 A-38 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 187 208V/220V INPUT AND 208V/220V OUTPUT 380V/400V/415V/480V INPUT AND 380V/400V/415V/480V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603-7 4 of 6 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-39...
  • Page 188 UPS POWER TERMINAL LOCATIONS wiring terminals must be DRAWING NO: SHEET: 164201603-7 5 of 6 removed or opened to gain access to terminals. REVISION: DATE: 071608 A-40 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 189 MODELS 80/40, 80/50, 80/60, AND 80/80 380V/400V/415V/480V INPUT AND 380V/400V/415V/480V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603-7 6 of 6 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-41...
  • Page 190 TO COMMON SIDE OF ISOLATED RELAY CONTACT. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 164201603-8 1 of 15 REVISION: DATE: 032406 A-42 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 191 NOTES AND TERMINAL LOCATIONS removed or opened to gain DRAWING NO: SHEET: 2 of 15 access to terminals. 164201603-8 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-43...
  • Page 192 EPO contact is not used. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 3 of 15 164201603-8 REVISION: DATE: 032406 A-44 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 193 2. The building alarms can be programmed to display the alarm functional name. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 4 of 15 164201603-8 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-45...
  • Page 194 Relays are shown in de‐energized state. Relays change state when the UPS is in Normal mode. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 5 of 15 164201603-8 REVISION: DATE: 032406 A-46 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 195 The REPO switch must be a latching‐type switch with a dedicated circuit. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 6 of 15 164201603-8 REVISION: DATE: 032406 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-47...
  • Page 196 Minimum Wire Size: 22 AWG for auxiliary contact ratings. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 7 of 15 164201603-8 REVISION: DATE: 032406 A-48 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 197 240 Vac at 4A Maximum 24 Vdc at 6A Maximum DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 8 of 15 164201603-8 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-49...

  • Page 198: Powerware Hot Sync Can Bridge Card

    NOTES AND TERMINAL LOCATIONS NOTE All interface wiring is to be DRAWING NO: SHEET: 9 of 15 164201603-8 provided by the customer. REVISION: DATE: 091505 A-50 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 199 (IF INSTALLED) PARALLEL SYSTEM CAN WIRING DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 10 of 15 164201603-8 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-51...
  • Page 200 PARALLEL SYSTEM BACKUP DESCRIPTION: INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) WIRING NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 11 of 15 164201603-8 REVISION: DATE: 032406 A-52 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 201 INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) WIRING NOTES AND TERMINAL LOCATIONS WITH CUSTOMER SUPPLIED TIE DRAWING NO: SHEET: 12 of 15 PANEL 164201603-8 REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-53...
  • Page 202 INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) WIRING NOTES AND TERMINAL LOCATIONS FOR CUSTOMER–SUPPLIED DRAWING NO: SHEET: 13 of 15 TIE PANEL 164201603-8 REVISION: DATE: 071608 A-54 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...

  • Page 203: Figure 10-1. Remote Monitor Panel

    FROM THE UPS SUPERVISORY CONTACT MODULE TERMINAL LOCATIONS DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 14 of 15 164201603-8 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-55...
  • Page 204 RMP , RIM, OR SCM TWISTED PAIR DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 15 of 15 164201603-8 REVISION: DATE: 091505 A-56 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 205 FRONT VIEW RIGHT SIDE VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 164201603-9 1 of 4 REVISION: DATE: Dimensions are in millimeters [inches] 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-57...
  • Page 206 LEFT SIDE FRONT BOTTOM VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 2 of 4 164201603-9 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-58 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 207 BOTTOM VIEW with OPTIONAL FLOOR MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 3 of 4 164201603-9 REVISION: DATE: 091505 Dimensions are in millimeters [inches] EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-59...
  • Page 208 BOTTOM VIEW with OPTIONAL SEISMIC MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 4 of 4 164201603-9 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-60 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 209 Minimum wire size #22 AWG. DESCRIPTION: OPTIONAL REMOTE EMERGENCY POWER‐OFF DRAWING NO: SHEET: 164201603-10 1 of 1 Dimensions are in millimeters [inches] REVISION: DATE: 071608 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-61...
  • Page 210 HOLES FACING UP) DESCRIPTION: OPTIONAL REMOTE MONITOR PANEL (RMP) DRAWING NO: SHEET: 164201603-11 1 of 1 REVISION: DATE: 091505 Dimensions are in millimeters [inches] A-62 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 211 HOLES FACING UP) DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE (RIM) DRAWING NO: SHEET: 164201603-12 1 of 2 REVISION: DATE: Dimensions are in millimeters [inches] 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-63...
  • Page 212 INSTALLATION INFORMATION 15–PIN D–SUB CONNECTORS DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE (RIM) DRAWING NO: SHEET: 164201603-12 2 of 2 REVISION: DATE: 091505 A-64 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
  • Page 213 HOLES FACING UP) DESCRIPTION: OPTIONAL SUPERVISORY CONTACT MODULE (SCM) DRAWING NO: SHEET: 164201603-13 1 of 1 Dimensions are in millimeters [inches] REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com A-65...
  • Page 214 INSTALLATION INFORMATION This page intentionally left blank. A-66 EATON Powerware ® 9390 UPS (20–80 kVA) Installation and Operation Manual 164201603 Rev 2 www.powerware.com...
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