Eaton Powerware 9390 UPS 100160 kVA Installation And Operation Manual
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Eaton Powerware 9390 UPS 100160 kVA Installation And Operation Manual

100–160 kva
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  • Page 2: Important Safety Instructions

    Powerware, X-Slot, and ABM are registered trademarks and ConnectUPS is a trademark of Eaton Electrical Inc. Modbus is a registered trademark of Modicon. IBM and AS/400 are registered trademarks of International Business Machines Corp.

  • Page 3: Table Of Contents

    Completing the Installation Checklist EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® ..........
  • Page 4 ............. . EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 5 System Setup Level 1 Screens EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® ........
  • Page 6 12.4 System Event Messages EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® ........... .
  • Page 7 ..............EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 8 Table of Contents This page intentionally left blank. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 9 Figure 9-23. Maximum Current Log Screen (Individual Phase Measurement) EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® ........
  • Page 10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® ........

  • Page 11: Introduction

    AC power to protect the customer’s load from all nine power failures. The Powerware 9390 UPS is available as a single module or a multiple module parallel system (see paragraph 1.1).

  • Page 12: Basic System Configurations

    Single module UPS, one to four battery cabinets, and an optional Integrated Accessory Cabinet (IAC) (distribution configuration) Powerware Hot Sync parallel system with two UPS modules, one to four battery cabinets for each UPS, and an optional module tie cabinet...

  • Page 13: Using This Manual

    REPO control. Chapter 6, “Installing Options and Accessories” – X-Slot Powerware Hot Sync CAN Bridge Card, parallel control wiring, an RMP II, a Relay Interface Module II (RIM II), or a Supervisory Contact Module II (SCM II).

  • Page 14: Conventions Used In This Manual

    UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet, and options or accessories installed. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® provides detailed specifications for the UPS contains important information on wiring provides the Powerware warranty for this product.

  • Page 15: Important Safety Instructions

    Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS...

  • Page 16: For More Information

    In the United States 1-800-843-9433 or 1-919-870-3028 In Canada All other countries EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® or contact your Eaton service representative for information on 1-800-461-9166 Call your service representative...

  • Page 17: Section I - Installation

    Section I Installation EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 18 This page intentionally left blank. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 19: Ups Installation Plan And Unpacking

    You must allow clearance in front of and above each cabinet for proper air circulation. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 20: Environmental Considerations

    UPS. LAN and telephone drops, for use with X-Slot connectivity cards, must be supplied by facility planners or the customer. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 21: Inspecting And Unpacking The Ups Cabinet

    The UPS cabinet is heavy (see Table A on page A-3). If unpacking instructions are not closely followed, the cabinet may tip and cause serious injury. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N...
  • Page 22 Failure to store and protect the UPS properly may void your warranty. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N C A U T I O N...

  • Page 23: Installing The Ups System

    Cosmetic covers must be ordered for the UPS cabinet and/or other ancillary cabinets. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® W A R N I N G 10°...

  • Page 24: Unloading The Powerware 9390 Ups Cabinet From The Pallet

    7. Remove the four bolts securing the removable skid and remove the skid (see Figure 3-1). EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® W A R N I N G C A U T I O N...

  • Page 25: Front View

    Pallet Front Shipping Bracket Figure 3-1. Removing Front Shipping Bracket on the Powerware 9390 UPS EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Front View Vented Front Doors Skid Bolts Shipping Bracket Bolts...
  • Page 26 Pallet Rear Shipping Bracket Figure 3-2. Removing Rear Shipping Bracket on the Powerware 9390 UPS EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Rear View Shipping Bracket Bolts Shipping Bracket Bolts...

  • Page 27: Battery Cabinet Installation

    3.2.3; otherwise, proceed to paragraph 3.2.6. 3.2.2 Battery Cabinet Installation To install the battery cabinet, refer to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual. After the battery cabinet is installed, return to paragraph 3.2.6 to wire the UPS and battery cabinet.

  • Page 28: Integrated Distribution Cabinet Installation

    3.2.6 to complete the UPS cabinet wiring. 3.2.4 Integrated Accessory Cabinet Installation To install and wire an IAC, refer to the Powerware 9390 Integrated Accessory Cabinet (IAC-B and IAC-T Configurations) Installation and Operation Manual or the Powerware 9390 Integrated Accessory Cabinet (IAC-D Configuration) Installation and Operation Manual.

  • Page 29: External Wiring Installation Procedure A

    See Appendix A for wiring and termination requirements and wiring access information. Note wiring connections for single-feed systems. 9. Proceed to Step 13. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N...
  • Page 30 21. Proceed to paragraph 3.2.6.3. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N C A U T I O N...

  • Page 31: External Wiring Installation Procedure B

    Note the wiring connections for dual-feed systems. 13. If wiring an IDC or IAC, proceed to Step 14; otherwise, proceed to Step 17. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 32: Battery Wiring

    3-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N C A U T I O N...

  • Page 33: Installing Interface Connections

    9. Reinstall the conduit landing plate and install the conduit. 10. To locate the appropriate terminals and review the wiring and termination requirements, see Drawing 164201604-8 starting on page A-33. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 3-11...

  • Page 34: Tb2 Battery Cabinet Connections

    8. Route the UV trip and Aux wiring harness supplied with the battery cabinet from the battery cabinet to the UPS cabinet. Refer to Appendix A and to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual for wiring access information.

  • Page 35: X-Slot Connections

    UPS cabinet. When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, please contact Powerware (see page 1-6). To install wiring to connections: 1.

  • Page 36: Installing Accessories And Parallel System Control Wiring

    Installation Checklist to verify all applicable equipment installations have been completed. The Installation Checklist MUST be completed prior to starting the UPS system NOTE for the first time. 3-14 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 37: Installation Checklist

    - The debris shield covering the UPS cabinet ventilation grill is removed. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 3-15...

  • Page 38: Parallel System Installation Checklist

    - Adequate workspace exists around the UPMs, parallel tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 3-16 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 39 Installing the UPS System Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 3-17 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 40 Installing the UPS System This page intentionally left blank. 3-18 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 41: Batteries

    Proper disposal of batteries is required. Refer to your local codes for disposal requirements. Never dispose of batteries in a fire. Batteries may explode when exposed to flame. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N...

  • Page 42: Installing Batteries

    Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® A V E R T I S S E M E N T !

  • Page 43: Installing A Remote Emergency Power-Off Switch

    5. Remove the screws securing the control panel door and swing the door open. Retain the hardware for later use. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® UNINTERRUPTIBLE POWER SYSTEM EMERGENCY OFF To Other Equipment Figure 5-1.
  • Page 44 REPO switch rating is 24 Vdc. 1A minimum if supplied by customer. NOTE The REPO switch must be a latching-type switch with a dedicated circuit. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® To Customer Interface...
  • Page 45 16. Close the control panel door and secure with the retained hardware. 17. Reinstall the doors removed in Step 4 and secure with the retained hardware. 18. Close the doors and secure the latch. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 46 Installing a Remote Emergency Power-off Switch This page intentionally left blank. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 47: Installing Options And Accessories

    2. If not already open, unfasten the front door latch and swing the door open. 3. Install the Powerware Hot Sync CAN Bridge Card into an open X-Slot on the front of the UPS. Remove the X-Slot cover panel to gain access to the X-Slot. See Drawing 164201604-8 starting on page A-33 for location of the X-Slot communication bay.

  • Page 48: Installing Parallel System Control Wiring

    4. Install wiring from the Powerware Hot Sync CAN Bridge Card in accordance with the instructions listed below: Parallel system wiring (see paragraph 6.2) RMP II wiring (see paragraph 6.3) RIM II (see paragraph 6.4) SCM II (see paragraph 6.5) 6.2 Installing Parallel System Control Wiring...

  • Page 49: Installing A Remote Monitor Panel

    2. See Drawing 164201604-8 starting on page A-33 for terminal locations and wiring information. NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact service to schedule a date.

  • Page 50: Installing A Relay Interface Module

    7. Install wiring between the UPS and RMP II. See Drawing 164201604-8 starting on page A-33 for Powerware Hot Sync CAN Bridge Card and RMP II location, terminal location, and wiring information. 120 Vac for the RMP II should be supplied from the critical bus by facility NOTE planners or the customer.
  • Page 51 RIM II wiring access information. 7. Install wiring between the UPS and RIM II. See Drawing 164201604-8 starting on page A-33 for Powerware Hot Sync CAN Bridge Card and RIM II location, terminal location, and wiring information. 120 Vac for the RIM II should be supplied from the critical bus by facility NOTE planners or the customer.

  • Page 52: Installing A Supervisory Contact Module

    6. Install conduit between the UPS and SCM II. See Appendix A for UPS cabinet and SCM II wiring access information. 7. Install wiring between the UPS and SCM II. See Drawing 164201604-8 starting on page A-33 for Powerware Hot Sync CAN Bridge Card and SCM II location, terminal location, and wiring information. NOTE 120 Vac for the SCM II should be supplied from the critical bus by facility planners or the customer.
  • Page 53 Supervisory contacts require an external power supply. Internal 24 Vdc is not NOTE capable of supplying contact current. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® System Normal No Redundancy On Generator...
  • Page 54 Installing Options and Accessories This page intentionally left blank. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 55: Section Ii - Operation

    Section II Operation EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 56 This page intentionally left blank. 6-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 57: Understanding Ups Operation

    Figure 7-1 shows the main elements of the UPS system. Contactor AC Input to Rectifier/ Charger AC Input to Bypass EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Battery Breaker Battery Converter Input Rectifier...

  • Page 58: Single Module Reverse Transfer (Rt)

    7.2.1 Single Module RT Modes The Powerware 9390 UPS supports a critical load in three different modes of operation. The UPS can automatically use all three modes, as required. The standard operation...
  • Page 59 The following paragraphs describe the differences in the three UPS operating modes, using block diagrams to show the power flow during each mode of operation. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 60: Normal Mode - Rt

    The UPS monitors the battery charge condition and reports the status on the control panel. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Static Static...
  • Page 61 If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 62: Bypass Mode - Rt

    EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N...
  • Page 63 Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 64: Battery Mode - Rt

    The UPS remains in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Static Switch...

  • Page 65: Multiple Module Parallel System

    7.3 Multiple Module Parallel System Parallel operation extends the normal operation of Powerware 9390 UPS units by offering increased capacity and/or redundant capability. The parallel system continues to maintain power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out-of-tolerance frequency conditions.

  • Page 66: Multiple Module Parallel System Modes

    UPMs online than required to support the load. 7.3.1 Multiple Module Parallel System Modes Similar to the single module system, the Powerware 9390 UPS parallel system supports a critical load in three different modes of operation. The standard operation modes are: In Normal mode, the paralleled UPMs supply the critical load with clean, filtered power.

  • Page 67: Normal Mode - Parallel

    The parallel system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® UPM Input...

  • Page 68: Bypass Mode - Parallel

    If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 7-12 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® UPM Input Module Tie Cabinet...
  • Page 69 In the Parallel Capacity (N + 0) arrangement, if one unit trips offline and goes to bypass, the remaining units also go to bypass. 7-13 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 70: Battery Mode - Parallel

    7-14 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Module Tie Cabinet UPM 1 Output UPM 1...

  • Page 71: Functional Description

    ABM extends battery life by keeping the batteries charged and performing periodic battery testing. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 7-15...

  • Page 72: Bypass

    A backfeed contactor is also provided. 7.4.5 Batteries The UPS operates from battery strings from 192 cells (384V nominal) to 240 cells (480V nominal). 7-16 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 73: Using Features And Options

    A ConnectUPS -X Web/SNMP Card is provided as standard equipment and provides remote monitoring through a Web browser interface, e-mail, and a network management system (NMS) using SNMP. See Chapter 13, “Communication,” for additional information. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 74: Advanced Battery Management

    Charging at high currents can overheat and damage batteries. 8.1.6 LanSafe Power Management Software LanSafe Power Management Software is bundled as part of the Powerware Software Suite CD shipped with the UPS. See Chapter 13, “Communication,” for additional information.

  • Page 75: Integrated Accessory Cabinet (Iac-B, Iac-T, And Iac-D)

    In addition, when one UPM is taken out of service for maintenance or is not operating properly, a redundant UPM continues to supply uninterrupted power to the critical load. A Powerware Hot Sync Computer Area Network Bridge X-Slot card provides connectivity for system metering and operational mode control. The parallel system consists of two to four UPMs each with a parallel CAN card, and a module tie cabinet or load distribution panel to act as a tie point.

  • Page 76: Remote Monitor Panel

    The following are examples of symbols used on the UPS or accessories to alert you to important information: EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Indicates that a risk of electric shock is present and RISK OF ELECTRIC SHOCK - the associated warning should be observed.

  • Page 77: Using The Control Panel

    Chapter 10, “UPS Operating Instructions,” for use of the operational controls. When the unit powers up, the screen displays the Eaton | Powerware logo as shown in Figure 9-1. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 78: Using The Lcd And Pushbuttons

    BYPASS EVENTS A The UPS status area automatically scrolls between the Powerware model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. Shown is a typical alarm message. For more information about alarms and notices, see Chapter 12, “Responding to System Events.”...

  • Page 79: Using The Main Menu

    BYPASS EVENTS Figure 9-3. Main Menu and Mimic Screen (Normal Mode) EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Description Displays the list of Active System Events and a historical log of system events.

  • Page 80: Event Screens

    NOTICE: NO SYNC ON NOTICE: BYPASS NOT AVAILABLE NOTICE: CONFIGURATION ERROR EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons on the menu bar. ACTIVE EVENTS HISTORY Figure 9-4. Active Events Screen...
  • Page 81 Active Events screen, press the EVENTS pushbutton on the menu bar. NOTICE: ALARM: NOTICE: NOTICE: NOTICE: 5 of 29 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® HISTORY CONTROL POWER ON BUILDING ALARM 1 OK NORMAL COMMAND TO BYPASS COMMAND UPS OFF...

  • Page 82: Unit Meter Screens

    The Output screen shows output voltage (phase-to-neutral), output current (each phase), and frequency being supplied by the UPS, as well as the kVA, kW, and power factor measurements. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® OUTPUT --- UNIT FREQ SYSTEM Figure 9-6.
  • Page 83 The Bypass screen shows the bypass input voltage (phase-to-neutral), input current (each phase), and frequency of the incoming utility source, as well as the kVA, kW, and power factor measurements. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® INPUT --- UNIT FREQ SYSTEM Figure 9-7.
  • Page 84 The graph shows the current for each phase. 125% 100% Figure 9-10. Unit Output Current (Load) Meter Screen EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® BATTERY --- UNIT MINUTES DEGREES C SYSTEM Figure 9-9.

  • Page 85: Battery Discharge Log

    LAST LOG RESET AVERAGE TIME ON BATTERY TOTAL TIME ON BATTERY EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® BATTERY DISCHARGE LOG SUMMARY Figure 9-11. Battery Discharge Log Summary Screen pushbuttons on the menu bar until the...
  • Page 86 TIME ON BATTERY LOAD WHEN ON BATTERY END VOLTAGE : 9-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® BATTERY DISCHARGE LOG SUMMARY Figure 9-12. Battery Discharge Log Screen pushbuttons on the menu bar. To...

  • Page 87: Kw Demand Log

    MAXIMUM READING (KW) TOTAL TIME OVER LIMIT TOTAL KWH USED OVER LIMIT EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® KW DEMAND LOG SUMMARY Figure 9-13. KW Demand Log Summary Screen pushbuttons on the menu bar until the 07/30/2005 *** .
  • Page 88 KWH USED OVER LIMIT NUM TIMES OVER THIS INTERVAL 9-12 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® KW DEMAND LOG 15 : 26 : 10 – 15 : 30 : 10...
  • Page 89 To return to the KW Demand Log Summary screen, press the menu bar. TIME INTERVAL MONITORED MAXIMUM LEVEL (KW) EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® CURRENT KW DEMAND LOG SETUP CHANGE Figure 9-15. Current KW Demand Log Setup Screen 1...
  • Page 90 Figure 9-16. Current KW Demand Log Setup Screen 2 9-14 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to highlight the setup function screen desired, then press the TIME INTERVAL MONITORED...
  • Page 91 Once the new value is entered, press the DONE pushbutton. The Time Interval Monitored Setup Save screen is displayed. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to select the character position. Use the...
  • Page 92 Current KW Demand Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 SAVE Figure 9-18. Time Interval Monitored Setup Save Screen 9-16 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® RETRY ABORT...
  • Page 93 Once the new value is entered, press the DONE pushbutton. The Maximum Level (KW) Setup Save screen is displayed. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to select the character position. Use the...
  • Page 94 Current KW Demand Log Setup screen 2 displays. If RETRY is pressed, the Maximum Level (KW) Setup screen is redisplayed. MAXIMUM LEVEL (KW) SETUP 0000 SAVE RETRY ABORT Figure 9-20. Maximum Level (KW) Setup Save Screen 9-18 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 95: Maximum Current Log

    AVERAGE % OF FULL LOAD MAXIMUM % OF FULL LOAD TOTAL TIME OVER LIMIT EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® MAXIMUM CURRENT LOG SUMMARY Figure 9-21. Maximum Current Log Summary Screen...
  • Page 96 NUM TIMES OVER THIS INTERVAL Figure 9-22. Maximum Current Log Screen (Three-Phase Measurement) 9-20 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® MAXIMUM CURRENT LOG 15 : 26 : 10 – 15 : 30 : 10...
  • Page 97 TIME INTERVAL MONITORED MAXIMUM % OF FULL LOAD LEVEL BASED ON 3 PHASE AVERAGE EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® MAXIMUM CURRENT LOG SUMMARY MAXIMUM CURRENT LOG SETUP CHANGE Figure 9-24.
  • Page 98 MAXIMUM CURRENT LOG SETUP Figure 9-25. Maximum Current Log Setup Screen 2 9-22 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to highlight the setup function screen desired, then press the TIME INTERVAL MONITORED...
  • Page 99 Once the new value is entered, press the DONE pushbutton. The Time Interval Monitored Setup Save screen is displayed. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to select the character position. Use the...
  • Page 100 Maximum Current Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 SAVE Figure 9-27. Time Interval Monitored Setup Save Screen 9-24 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® RETRY ABORT...
  • Page 101 Once the new value is entered, press the DONE pushbutton. The Maximum % of Full Load Setup Save screen is displayed. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to select the character position. Use the MAXIMUM % OF FULL LOAD SETUP Figure 9-28.
  • Page 102 Full Load Setup screen is redisplayed. MAXIMUM % OF FULL LOAD SETUP SAVE RETRY ABORT Figure 9-29. Maximum % of Full Load Setup Save Screen 9-26 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 103 MAXIMUM CURRENT LOG SETUP LEVEL BASED ON 3 PHASE AVERAGE LEVEL BASED ON INDIVIDUAL PHASES SELECT Figure 9-30. Calculation Method Setup Screen 9-27 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 104: System Meters Screens

    UNIT 3 WORD UNIT 4 9-28 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to highlight the Total System meter or Unit meters desired, SYSTEM METERS Figure 9-31. System Meters Screen...

  • Page 105: System Unit

    The displayed currents, kVA, and kW are totals of all units, and the PF is calculated from the total values for the kVA and kW. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® OUTPUT TOTAL SYSTEM...
  • Page 106 UPS, as well as the kVA, kW, and power factor measurements for the selected unit. 9-30 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons on the menu bar. The current UPS readings OUTPUT UNIT X...

  • Page 107: Input Unit

    EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® INPUT UNIT X...

  • Page 108: Battery Unit

    The graph shows the current for each phase. 125% 100% Figure 9-37. Output Current (Load) Unit X Meter Screen 9-32 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® BATTERY UNIT X MINUTES DEGREES C SYSTEM Figure 9-36.

  • Page 109: System Setup Level 0 Screens

    Use the SELECT pushbutton to display the function screen. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to highlight the setup function screen desired, then press the SYSTEM SETUP LEVEL 0...

  • Page 110: Contrast Adjust

    Setup screen displays. To return to the System Setup screen without saving the setting, press the pushbutton. CONTRAST ADJUST SAVE Figure 9-39. Contrast Adjust Screen 9-34 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 111 Figure 9-41 shows the Unit Type screen. To return to the System Setup screen, press the pushbutton. MODEL: EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® VERSIONS Figure 9-40. Versions Screen UNIT TYPE...

  • Page 112: System Setup Level 1 Screens

    DONE pushbutton. The System Setup Level 1 menu screen is displayed. The default password is L1. 9-36 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to select the password character position. Use the ENTER PASSWORD Figure 9-42.
  • Page 113 The Level 1 screen times out after 60 minutes or can be logged out at any time by selecting the LOG OUT function from the menu screen. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to highlight the setup function screen desired, then press the...

  • Page 114: Change Password

    DONE pushbutton. The Change Password Save screen is displayed. OLD: NEW: 9-38 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to select the password character position. Use the CHANGE PASSWORD Figure 9-44. Change Password Screen...
  • Page 115 System Setup screen displays. If RETRY is pressed, the Change Password screen is redisplayed. OLD: NEW: SAVE EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® CHANGE PASSWORD ABORT RETRY Figure 9-45. Change Password Save Screen...
  • Page 116 MM/DD/YYYY DD/MM/YYYY 9-40 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to highlight the desired format, then press the SELECT TIME FORMAT SETUP Figure 9-46. Time Format Screen SELECT...
  • Page 117 System Setup screen, select the SET DATE AND TIME MM/DD/YYYY MONTH EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to highlight the setting to be changed. Use the DATE...
  • Page 118 System Setup screen, select the pushbutton. SET DATE AND TIME DD/MM/YYYY DATE MONTH YEAR HOUR MINUTE SAVE 2004 Figure 9-48. Set Date and Time DD/MM/YYYY Screen 9-42 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 119: Com Port Setup

    SELECT pushbutton. To return to the System Setup screen, press the EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to highlight the the COM port to be set up, then press the...

  • Page 120: Baud Rate Data Bits Stop Bits Parity

    DATA BITS STOP BITS PARITY 9-44 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbuttons to highlight the setting to be changed. Use the COM 1 SETUP Figure 9-50. COM Setup Screen...

  • Page 121: System Controls Screen

    MAINTENANCE BYPASS BYPASS POWER MODULE (PM) CHARGER LOAD OFF EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbutton on the menu bar to toggle the menu bar functions between SYSTEM CONTROLS ONLINE NORMAL BYPASS Figure 9-51.
  • Page 122 On and Off. For detailed information about using the System Controls, see Chapter 10, “UPS Operating Instructions.” 9-46 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® SYSTEM CONTROLS ONLINE PM OFF...

  • Page 123: Load Off Screen

    Chapter 10, “UPS Operating Instructions.” HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 9-53. Load Off Screen 9-47 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 124: Reading The Status Indicators

    For more information about audible horns, see “System Event Horns” on page 12-1. 9-48 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® This green indicator is illuminated when the UPS is operating in Normal mode.

  • Page 125: Starting The Ups In Normal Mode

    Normal mode. The status indicator on the UPS control panel indicates the UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until the UPS transfers to Normal mode. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 10-1...

  • Page 126: Starting The Ups In Bypass Mode

    7. The UPS is now operating in Bypass mode and the BYPASS status indicator is illuminated. 10-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N...

  • Page 127: Transfer From Normal To Bypass Mode

    If the bypass source is not available, the power processor remains on and an alarm sounds. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbutton to display System Controls Screen 2.

  • Page 128: Transfer From Normal To Bypass Mode And Shut Down Ups

    The bypass source supplies the critical load. Power is present inside the UPS cabinets. 10-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® W A R N I N G pushbutton to display System Controls Screen 2.

  • Page 129: Ups And Critical Load Shutdown

    3. Press the CHGR ON or CHGR OFF pushbutton on the System Controls menu bar to toggle the charger on or off. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® W A R N I N G pushbutton to display System Controls Screen 2.

  • Page 130: Using The Ups Load Off Pushbutton

    3. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure in paragraph 10.1.1 or 10.1.2. 10-6 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N C A U T I O N...

  • Page 131: Using The Remote Emergency Power-Off Switch

    2. To restart the UPS after using the REPO pushbutton, reset the REPO switch and then follow the procedure in paragraph 10.1.1 or 10.1.2. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N...

  • Page 132: Starting The Parallel System In Normal Mode

    Normal mode. 9. The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated. 10-8 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 133: Starting The Parallel System In Bypass Mode

    7. The UPMs are now operating in Bypass mode and the BYPASS status indicator on each UPM is illuminated. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N...

  • Page 134: Transfer Parallel System From Normal To Bypass Mode

    The power module (PM) status indicates ONLINE on each UPM. 10-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N W A R N I N G...

  • Page 135: Restarting A Single Upm

    6. On the System Controls screen, the power module (PM) status should indicate SHUTDOWN. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® pushbutton to display System Controls Screen 2. W A R N I N G...

  • Page 136: Parallel System And Critical Load Shutdown

    6. Repeat Steps 2, 4, and 5 for each UPM, except the last UPM 10-12 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N pushbutton to display System Controls Screen 2.

  • Page 137: Using The Ups Load Off Pushbutton

    EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N...

  • Page 138: Using The Parallel System Remote Emergency Power-Off Switch

    10.2.1 or 10.2.2. 10-14 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N C A U T I O N REPO switch is activated in the following step.

  • Page 139: General Purpose Relay Contact

    UPS horn may not be heard immediately. Contacts should not be operated in excess of 120 Vac @ 5A maximum. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® C A U T I O N...

  • Page 140: Optional Remote Monitor Panel Ii

    Figure 11-1 shows an RMP II. Figure 11-1. Remote Monitor Panel II 11-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 141 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. 11-3 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 142 UPS OFFLINE BATTERY WEAK UTILITY FAILURE 11-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Figure 11-2. Relay Interface Module II J1 through J4 Pins 1 and 12 Contacts are closed when the UPS is operating in Normal mode or ready to supply the load.

  • Page 143: Supervisory Contact Module

    BYPASS NOT AVAILABLE ON BATTERY UPS ALARM ON BYPASS SHUTDOWN IMMINENT EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Figure 11-3. Supervisory Contact Module II Indication TB2-1 through TB2-3 TB2-4 through TB2-6...
  • Page 144 Using Features and Options This page intentionally left blank. 11-6 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 145: Responding To System Events

    The messages are divided into four categories: alarms, notices, status, and commands. The following tables contain the events displayed on the Events screen of the control panel. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 12-1...
  • Page 146 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® ALARMS Horn...
  • Page 147 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® ALARMS...
  • Page 148 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® ALARMS Horn...
  • Page 149 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® NOTICES...
  • Page 150 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-6 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® NOTICES Horn...
  • Page 151 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® NOTICES...
  • Page 152 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-8 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® STATUS Horn...
  • Page 153 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® COMMAND...
  • Page 154 Responding to System Events This page intentionally left blank. 12-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 155: Communication

    In addition, this card can be used to connect optional system monitoring devices, such as a Remote Monitor Panel II, a Relay Interface Module II, or a Supervisory Contact Module II to the UPS. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 13-1...

  • Page 156: Lansafe Power Management Software

    LAN and telephone drops for use with X-Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, please contact Powerware (see page 1-6). Refer to the manual supplied with the X-Slot card for user instructions.

  • Page 157: Display Ups Control Panel

    See Chapter 9, “Using the Control Panel,” for instructions on navigating the control panel. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 13-3...

  • Page 158: Event History Log

    If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. 13-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® HH:MM:SS.hh KYWD MESSAGE <CR>...
  • Page 159 03/12/2004 14:17:25.557 ALARM: Battery Under Voltage OK 03/12/2004 14:19:01.899 CMD: 03/12/2004 14:19:04.089 STATUS: K1 (Input) Closed EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Bypass Mode Command PPU On Command Figure 13-2. Sample Event History Log...
  • Page 160 Communication This page intentionally left blank. 13-6 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 161: Important Safety Instructions

    Do not lay tools or metal parts on top of batteries or battery cabinets. Disconnect the charging source prior to connecting or disconnecting terminals. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® W A R N I N G...

  • Page 162: Performing Preventive Maintenance

    UPS cabinet sections) are not blocked. 14-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® W A R N I N G A T T E N T I O N !

  • Page 163: Maintenance Training

    For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1-6). EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 30″ 1″ and the right filter size is 12″...
  • Page 164 Maintaining the UPS System This page intentionally left blank. 14-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 165: Single Module Specifications

    Operating Input Current Input Current Harmonic Content Power Factor Line Surges Battery Voltage EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Powere Rating 100 kVA 120 kVA 100 kVA 120 kVA 160 kVA...

  • Page 166: Ups System Output

    EMI Suppression Electrostatic Discharge (ESD) Immunity 15-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 100% rated current 1% (10% to 100% load) ¦ 208 Vac nominal, adjustable from 202 Vac to 214 Vac...

  • Page 167: Multiple Module Parallel Specifications

    (UPM Dependent) Operating Output Current EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 208 Vac for operation from 177 Vac to 229 Vac 220 Vac for operation from 187 Vac to 242 Vac 480 Vac for operation from 408 Vac to 528 Vac See Appendix A, Table O through Table Q.
  • Page 168 Product Specifications This page intentionally left blank. 15-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...

  • Page 169: Installation Information

    164201604-11 Optional Remote Monitor Panel 164201604-12 Optional Remote Relay Interface Module 164201604-13 Optional Remote Supervisory Contact Module EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Typical Powerware 9390 UPS System Physical Features and Requirements...

  • Page 170: Battery Cabinet

    BATTERY CABINET EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® UPS CABINET DESCRIPTION: TYPICAL POWERWARE 9390 UPS SYSTEM DRAWING NO: 164201604---1 REVISION: DATE: SHEET: 1 of 1 091505...
  • Page 171 From Front of Cabinet From Back of Cabinet From Right Side of Cabinet From Left Side of Cabinet EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 10˚ during handling.  Voltage Input...

  • Page 172: Ambient Temperature Range

    120 kVA 160 kVA 160 kVA Ventilation required for cooling air exhaust: approximately 9.44 liter/sec (2000 cfm). EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 0 ---40˚C (32 ---104˚F) 95%, noncondensing Voltage...
  • Page 173 9390---160/160 9390---120/100 9390---120/120 9390---160/100 Sheet 5 9390---160/120 9390---160/160 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Voltage Model Input Output 208/220 208/220 208/220 208/220 Single Module --- Reverse Transfer 208/220 208/220 Multiple Module --- Parallel...
  • Page 174 2. Remove jumpers for dual-feed. 3. If the load requires a neutral, a bypass neutral feeder must be supplied. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® AC INPUT TO BYPASS BATTERY AUX...
  • Page 175 3. If the load requires a neutral, a bypass neutral feeder must be supplied. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® AC INPUT TO BYPASS BATTERY AUX...
  • Page 176 DO NOT use one feed or a single-feeder breaker to supply both the UPS and the maintenance bypass. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® AC INPUT To UPS...
  • Page 177 2. Remove jumper for dual-feed. 3. See Note 27 on page A ---21 for neutral bonding instructions. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® UPM 2 UPM 1 SEE NOTE 2...
  • Page 178 2. Remove jumper for dual-feed. 3. See Note 27 on page A ---21 for neutral bonding instructions. A-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® UPM 3 UPM 2 SEE NOTE 2...
  • Page 179 2. Remove jumper for dual-feed. 3. See Note 27 on page A ---21 for neutral bonding instructions. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® UPM 3 UPM 2 SEE NOTE 2...
  • Page 180 DO NOT use one feed or a single-feeder breaker to supply both the UPS and the maintenance bypass. A-12 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Units VOLTS...
  • Page 181 UPS. In no circumstances shall a neutral to ground bonding jumper be installed in the UPS. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Units...
  • Page 182 2 of 6, 4 of 6, 5 of 6, and 6 of 6. DELTA SOURCES (TN-S) - The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral-forming transformer kit (PN 103005400) is installed in the UPS.
  • Page 183 Input and Output Neutral Customer Ground NOTE: Customer ground can be run in any conduit listed in Table J. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Size of Pressure Terminal Function...
  • Page 184 Input and Output Neutral Customer Ground NOTE: Customer ground can be run in any conduit listed in Table J. A-16 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Size of Pressure Terminal Function Termination...
  • Page 185 Table J. All Powerware 9390 products can accommodate a double size neutral. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW-2, TW, THW, THHW, THW-2.
  • Page 186 Voltage 208/220 Powerware 9390---160/160 Powerware 9390---160/160 A-18 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Number of Terminal Wires in Conduit AC Input to UPS (A, B, C, Gnd) AC Input to Bypass...
  • Page 187 Table L. Maximum Bypass and Output Circuit Breaker Ratings UPS Model Powerware 9390---120/100 Powerware 9390---160/100 Powerware 9390---120/120 Powerware 9390---160/120 Powerware 9390---160/160 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Input Voltage Rating 208V/220V 80% Rated 450A 100% Rated 350A...
  • Page 188 UPS manufacturer, and the UPS and battery cabinets are manufactured by the same supplier, then it is acceptable if they do not meet the noted minimum conductor sizes. A-20 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Input Voltage Rating 208V/220V 480V...
  • Page 189 UPS. In no circumstances shall a neutral to ground bonding jumper be installed in the UPS. DELTA SOURCES (TN-S) - The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral-forming transformer kit (PN 103005400) is installed in the UPS.
  • Page 190 2+0 and 2+1 9390---120/120 9390---160/120 3+0 and 3+1 2+0 and 2+1 9390---160/160 3+0 and 3+1 A-22 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Circuit Breaker Ratings Output Voltage 208V/220V 1000 1000 1600 1600...
  • Page 191 Number (See Note 27) NOTE: Callout letters and 6 of 6. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® , and map to Drawing 164201604 ---4, sheets 4 of 6, 5 of 6,...
  • Page 192 Number (See Note 27) NOTE: Callout letters and 6 of 6. A-24 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® AWG or kcmil AWG or kcmil AWG or kcmil AWG or kcmil...
  • Page 193 Minimum Conductor Size Number (See Note 27) NOTE: Callout letters and 6 of 6. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® AWG or kcmil AWG or kcmil AWG or kcmil AWG or kcmil...
  • Page 194 4A (45) NOTE: Wire lengths in the diagram and formula are in feet and are for example only. A-26 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® UPM 1 Battery UPM 2 Battery...
  • Page 195 OUTPUT, DC INPUT, DC CONTROL, AND INTERFACE CONNECTIONS. (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® TOP VIEW BOTTOM VIEW DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS...

  • Page 196: Left Side View

    LEFT SIDE VIEW A-28 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® INTER-CABINET WIRING ACCESS KNOCKOUTS. REMOVE KNOCKOUTS, AS REQUIRED, TO ROUTE WIRES BETWEEN CABINETS. (INSTALL NYLON GROMMET AFTER REMOVAL OF KNOCKOUTS.)
  • Page 197 NOTE: Metal shields covering wiring terminals must be removed or opened to gain access to terminals. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® WIREWAY FOR TOP ENTRY POWER WIRING AC INPUT TO UPS...
  • Page 198 (DUAL INPUT) PHASE C (E8) NEUTRAL TERMINALS (E12) OUTPUT TERMINALS A-30 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® TERMINAL DETAIL RIGHT SIDE VIEW SINGLE-FEED RECTIFIER INPUT JUMPERS TERMINALS MODELS 120/100 AND 120/120...
  • Page 199 NOTE: Metal shields covering wiring terminals must be removed or opened to gain access to terminals. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® WIREWAY FOR TOP ENTRY POWER WIRING NOT USED ON 120/100 AND...
  • Page 200 208V/220V INPUT AND 208V/220V OUTPUT MODELS 160/100, 160/120, AND 160/160 480V INPUT AND 480V OUTPUT A-32 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® TERMINAL DETAIL RIGHT SIDE VIEW BYPASS INPUT TERMINALS...
  • Page 201 Alarm Relay NO Alarm Relay Common On Inverter NC On Inverter Return EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® Name Normally-closed dry contacts used to activate EPO of UPS from a remote switch...

  • Page 202: Interface Terminal Locations

    NOTE: Metal shields covering wiring terminals must be removed or opened to gain access to terminals. A-34 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® MINI-CSB BUILDING ALARM TERMINAL BLOCK P5 X-SLOTS...
  • Page 203 3. A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed EPO contact is not used. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® INTERFACE TERMINALS...
  • Page 204 All control wiring and relay and switch contacts are customer-supplied. 2. The building alarms can be programmed to display the alarm functional name. A-36 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® MINI-CSB INTERFACE TERMINALS MINI-CSB DESCRIPTION: INTERFACE WIRING INSTALLATION...
  • Page 205 NOTE: Relays are shown in de-energized state. Relays change state when the UPS is in Normal mode. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® BATTERY AUX + BATTERY AUX --- BATTERY UVR +...
  • Page 206 NOTE: This switch must be a dedicated latching-type switch not tied into any other circuits. A-38 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® LATCHING-TYPE SWITCH ONLY INSTALL JUMPER IF SWITCH NOT...
  • Page 207 AUX CONTACT RATING Refer to the instructions provided with the maintenance bypass panel for auxiliary contact ratings. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® (PROVIDED BY OTHERS) NOTE: REFER TO THE INSTRUCTIONS PROVIDED WITH THE MAINTENANCE BYPASS PANEL FOR WIRING INSTRUCTIONS.
  • Page 208 120 Vac at 6A Maximum 240 Vac at 4A Maximum 24 Vdc at 6A Maximum A-40 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® MAINTENANCE BYPASS PANEL (PROVIDED BY OTHERS) Solenoid Neutral...
  • Page 209 Use Class 1 wiring methods (as defined by the NEC) for parallel interface wiring. The wire should be shielded twisted pair, rated for 5 amps maximum. See Table X and Chapter 6 for Powerware Hot Sync CAN Bridge Card interface wiring. Table X. Powerware Hot Sync CAN Bridge Card Interface Connections...
  • Page 210 J3–10 (Shield) TWISTED PAIR UPM 1 CAN CARD J3 A-42 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® (IF INSTALLED) CAN Wiring Terminations To UPM 3 CAN Card To UPM 2 CAN Card (If Installed) J3–8 (L)
  • Page 211 PAIR UPM 1 PARALLEL SYSTEM BACKUP CONTROL (PULL CHAIN) WIRING EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® To UPM 3 To UPM 2 (If Installed) TB2–1 (BA 2) TB2–1 (BA 2) TB2–2 (Rtn)

  • Page 212: Supervisory Contact Module

    CONTACT INTERFACE TERMINAL TB–1 SIGNAL CONNECTIONS FROM THE UPS A-44 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® REMOTE MONITOR PANEL AND RELAY INTERFACE MODULE TERMINAL LOCATIONS TERMINAL TB–3 120 VAC POWER...
  • Page 213 J3–7 (TX) UPS CAN CARD J3 TWISTED PAIR EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® RMP , RIM, or SCM Wiring Terminations Tightening Torque To RMP , RIM, or SCM Nm (lb in) TB1–5 (RDX...

  • Page 214: Right Side View

    Dimensions are in millimeters [inches] A-46 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® FRONT VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: 164201604---9 REVISION: RIGHT SIDE VIEW SHEET: 1 of 4 DATE:...

  • Page 215: Bottom View

    TOP VIEW LEFT SIDE BOTTOM VIEW RIGHT SIDE Dimensions are in millimeters [inches] EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® FRONT FRONT DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: 164201604---9 REVISION: DATE:...
  • Page 216 RIGHT SIDE BOTTOM VIEW WITH OPTIONAL FLOOR MOUNTING BRACKETS Dimensions are in millimeters [inches] A-48 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® FRONT DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: 164201604---9 REVISION:...
  • Page 217 RIGHT SIDE BOTTOM VIEW WITH OPTIONAL SEISMIC MOUNTING BRACKETS Dimensions are in millimeters [inches] EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® FRONT SEISMIC KIT INSTALLATION DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO:...
  • Page 218 114.3 (4.50) TO UPS Dimensions are in millimeters [inches] A-50 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 11.9 (0.47) NOTE: 1. Conduit and wiring between the Remote Emergency Power-off (REPO) and the UPS to be supplied by the TO OTHER customer.
  • Page 219 HEAD SCREWS (FOR HANGING) (MOUNT WITH VENT HOLES FACING UP) Dimensions are in millimeters [inches] EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® DESCRIPTION: OPTIONAL REMOTE MONITOR PANEL DRAWING NO: 164201604---11 REVISION:...
  • Page 220 HEAD SCREWS (FOR HANGING) (MOUNT WITH VENT HOLES FACING UP) Dimensions are in millimeters [inches] A-52 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE DRAWING NO: 164201604---12 REVISION:...
  • Page 221 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® 15–PIN D–SUB CONNECTORS DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE DRAWING NO: 164201604---12 REVISION: SHEET: 2 of 2 DATE: 091505 A-53...
  • Page 222 HEAD SCREWS (FOR HANGING) (MOUNT WITH VENT HOLES FACING UP) Dimensions are in millimeters [inches] A-54 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ® DESCRIPTION: OPTIONAL SUPERVISORY CONTACT MODULE DRAWING NO: 164201604---13...

  • Page 223: Warranty

    WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Electrical Inc., a Delaware Corporation (“Eaton”). LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original end-user (the “End-User”) of the Powerware Three-Phase UPS Products (the “Product”) and cannot be transferred. This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End-User.
  • Page 224 Warranty This page intentionally left blank. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com ®...
  • Page 226 *164201604B* 164201604 B...

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