Eaton Powerware 9390 Installation And Operation Manual
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Eaton Powerware 9390 Installation And Operation Manual

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Powerware 9390 and 9395
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Sync Control
Installation and Operation Manual

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Summary of Contents for Eaton Powerware 9390

  • Page 1 Powerware 9390 and 9395 ® Sync Control Installation and Operation Manual...

  • Page 2: Important Safety Instructions

    National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2005–2009 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 3: Table Of Contents

    3−1 Installation and Wiring with a Powerware 9390 UPS .............
  • Page 4 ..............3−13 Figure 4-1. Typical Powerware Sync Control Block Diagram with a Powerware 9390 or Powerware 9395 UPS System ... . .

  • Page 5: Introduction

    Sync Control maintains the critical load outputs of either two ® separate single Powerware 9390 UPS systems or two separate single Powerware 9395 UPS systems in synchronization. Use of the Powerware Sync Control provides the uninterrupted transfer of the load from one load bus to another by means of downstream, dual−source, solid−state, transfer switches.

  • Page 6: Conventions Used In This Manual

    The term UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet, and options or accessories installed. 1−2 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 7: Safety Warnings

    Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. 1−3 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 8: For More Information

    Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Eaton Corporation products at: 1−800−843−9433 1−919−870−3028 United States: 1−800−461−9166 ext 260...

  • Page 9: Installation Plan And Unpacking

    NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms as specified on page 5−1 become void. This service is offered as part of the sales contract for the UPS.

  • Page 10: Figure 2-1. Powerware Sync Control Dimensions - Front View

    Rear of Panel 56.9 [22.0] 64.77 [25.5] FRONT VIEW Dimensions are in millimeters [inches]. Figure 2-1. Powerware Sync Control Dimensions – Front View 2−2 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 11: Figure 2-2. Powerware Sync Control Dimensions - Side Views

    Knockout Holes for 1−Inch Conduit LEFT SIDE VIEW RIGHT SIDE VIEW Dimensions are in millimeters [inches]. Figure 2-2. Powerware Sync Control Dimensions – Side Views 2−3 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 12: Powerware Sync Control Wiring Preparation

    C A U T I O N When connecting the bypass and load voltage from another model UPS to a Powerware 9390 or Powerware 9395 UPS using the Powerware Sync Control accessory, use Phase A, Phase B, and Neutral connections from the other UPS.

  • Page 13: Powerware Sync Control Installation

    Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. Shut down all sources of power to the Powerware 9390 or Powerware 9395 UPS system before connecting the control wiring to the Powerware Sync Control enclosure and UPS. Hazardous voltages exist inside the UPS and in the Powerware Sync Control enclosure.
  • Page 14 C A U T I O N When connecting the bypass and load voltage from another model UPS to a Powerware 9390 UPS using the Powerware Sync Control accessory, use Phase A, Phase B, and Neutral connections from the other UPS. DO NOT connect the other model UPS Phase C bypass and load voltage to the Sync Control connection point when connecting to a Powerware 9390 UPS.

  • Page 15: Figure 3-1. Powerware Sync Control Typical Control Wiring Termination Locations

    Load Sync Enabled TB1−36 Twist Together Common Return TB1−35 Ground Terminal Door Open Figure 3-1. Powerware Sync Control Typical Control Wiring Termination Locations EATON Powerware 164201571 Rev E www.powerware.com 3−3 ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 16: Figure 3-2. Powerware Sync Control Tb1 Terminal Block Detail

    9395 UPS Installation and Operation Manual listed in paragraph 1.3 on page 1−4 for the 9395 UPS TB3 terminal assignments. Figure 3-2. Powerware Sync Control TB1 Terminal Block Detail 3−4 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 17: Figure 3-3. Powerware 9390 Ups (40-80 Kva) Interface Locations For Powerware Sync Control

    POWERWARE SYNC CONTROL INSTALLATION Figure 3-3. Powerware 9390 UPS (40–80 kVA) Interface Locations for Powerware Sync Control 3−5 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 18: Figure 3-4. Powerware 9390 Ups (100-160 Kva) Interface Locations For Powerware Sync Control

    POWERWARE SYNC CONTROL INSTALLATION Figure 3-4. Powerware 9390 UPS (100–160 kVA) Interface Locations for Powerware Sync Control Bypass Voltage Phase A Bypass Voltage Phase B Bypass Voltage Neutral Output Voltage Phase A Output Voltage Phase B Output Voltage Neutral Bypass Voltage Return Phase B Figure 3-5.

  • Page 19: Installation And Wiring With A Powerware 9395 Ups

    UPS Phase C bypass and load voltage to the Sync Control connection point when connecting to a Powerware 9395 UPS. 3−7 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...
  • Page 20 Sync Control. Refer to the applicable Powerware 9395 UPS Installation and Operation Manual listed in paragraph 1.3 on page 1−4 for the UPS TB3 terminal assignments. 3−8 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 21: Figure 3-6. Powerware 9395 Ups (225-275 Kva) Interface Locations For Powerware Sync Control

    NOTE Interface connections are located in the same positions on the 9395 550/275 UPS (225−550 kVA) and the 9395 UPS (300 kVA). Figure 3-6. Powerware 9395 UPS (225–275 kVA) Interface Locations for Powerware Sync Control 3−9 EATON Powerware 164201571 Rev E www.powerware.com ®...

  • Page 22: Figure 3-7. Powerware 9395 Ups And Plus 1 Ups (450-550 Kva) Interface Locations For Powerware Sync Control

    NOTE Interface connections are located in the same positions on the 9395 Plus 1 UPS (225−275 kVA). Figure 3-7. Powerware 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Powerware Sync Control 3−10 EATON Powerware 164201571 Rev E www.powerware.com ®...

  • Page 23: Figure 3-8. Powerware 9395 Ups And Plus 1 Ups (650-825 Kva) Interface Locations For Powerware Sync Control

    ISBM SECTION Figure 3-8. Powerware 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Powerware Sync Control 3−11 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 24: Figure 3-9. Powerware 9395 Ups (1000-1100 Kva) Interface Locations For Powerware Sync Control

    (Install Relay Interface Card in any open bay.) ISBM SECTION Figure 3-9. Powerware 9395 UPS (1000–1100 kVA) Interface Locations for Powerware Sync Control 3−12 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 25: Figure 3-10. Relay Interface Card

    Figure 3-10. Relay Interface Card K4 Common – On Bypass K4 NO – On Bypass Strain Relief Bushing Figure 3-11. Relay Interface Card Terminals 3−13 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...
  • Page 26 POWERWARE SYNC CONTROL INSTALLATION This page intentionally left blank. 3−14 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 27: Powerware Sync Control Operating Instructions

    This chapter describes the operation of the Powerware Sync Control. Startup for UPS Systems Equipped with a Powerware Sync Control Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms as specified on page 5−1 become void. This service is offered as part of the sales contract for the UPS.

  • Page 28: Figure 4-1. Typical Powerware Sync Control Block Diagram With A Powerware 9390 Or Powerware 9395 Ups System

    Source To Critical Load−A Static To Critical Load−B Static Transfer Switch Transfer Switch Figure 4-1. Typical Powerware Sync Control Block Diagram with a Powerware 9390 or Powerware 9395 UPS System 4−2 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 29: Operation

    Powerware Sync Control. Place both UPS systems in normal operating mode. Refer to the applicable Powerware 9390 or Powerware 9395 UPS Installation and Operation Manual listed in paragraph 1.3 on page 1−4. Press the Lamp Test pushbutton to verify all indicators illuminate and are working correctly.

  • Page 30: Figure 4-3. Powerware Sync Control Controls And Indicators

    UPS System−A load bus. LAMP TEST Pressing the pushbutton illuminates all indicators on the Powerware Sync Control unit for visual testing. 4−4 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 31: Customer Monitoring

    C A U T I O N Refer to the maintenance chapter in the applicable Powerware 9390 or Powerware 9395 UPS Installation and Operation Manual listed in paragraph 1.3 on page 1−4 before beginning maintenance or repairs on the UPS.
  • Page 32 POWERWARE SYNC CONTROL OPERATING INSTRUCTIONS This page intentionally left blank. 4−6 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...

  • Page 33: Warranty

    Powerware−built battery cabinets (individually and collectively, the "Warranted Items") are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton’s sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 34 WARRANTY This page intentionally left blank. 5−2 EATON Powerware 164201571 Rev E www.powerware.com ® 9390 and 9395 Sync Control Installation and Operation Manual...
  • Page 36 *164201571E* 164201571 E...

This manual is also suitable for:

Powerware 9395

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