Bed Latch Assembly Removal; Bed Latch Assembly Installation - Club Car Carryall 500 2016 Maintenance And Service Manual

BODY AND TRIM

BED LATCH ASSEMBLY REMOVAL

NOTE: This procedure requires the aid of an assistant.
1. Park the vehicle and chock the tires.
2. Disconnect the batteries. See Disconnecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
See Side-Post Battery: Disconnecting the Battery-Gasoline Vehicles on page 1-5.
See Top-Post Battery: Disconnecting the Battery-Gasoline Vehicles on page 1-5.
3. Raise bed and secure prop rod (9) in prop rod track (2) (Figure 4-6, Page 4-14). See following WARNING.
WARNING
• Remove all cargo before raising the bed or servicing the vehicle. If the vehicle is equipped with a prop
rod, ensure that it is securely engaged while bed is raised. Do not close bed until all persons are clear
of cargo bed area. Keep hands clear of all crush areas. Do not drop cargo bed; lower gently and keep
entire body clear. Failure to heed this warning could result in severe personal injury or death.
4. Remove the four bolts (12) and lock nuts (7) that secure the bed latch (6) to the underside of the bed (Figure
4-7, Page 4-16).
5. Remove the bed latch (6) and springs (5).

BED LATCH ASSEMBLY INSTALLATION

1. Install bed latch (6) and springs (5).
NOTE: Latch assembly needs to sit open exactly as shown (Figure 4-7, Page 4-16).
2. Install the four bolts (12) and lock nuts (7) that secure the bed latch (6) to the underside of the bed. Tighten
to 70 to 80 in·lb (8 to 9 N·m).
3. Connect the batteries. See Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
See Side-Post Battery: Connecting the Battery-Gasoline Vehicles on page 1-5.
See Top-Post Battery: Connecting the Battery-Gasoline Vehicles on page 1-5.
4. Remove tire chocks.
2016 Carryall 500 and 700 Maintenance and Service Manual
4
Tilt Bed
Page 4-15