Club Car Carryall 500 2016 Maintenance And Service Manual page 279

TROUBLESHOOTING AND ELECTRICAL
SYSTEM: PEDAL-START GAS VEHICLE
TROUBLESHOOTING GUIDE
SYMPTOM
Starter/generator does not charge battery.
Transmission does not engage or disengage
smoothly.
Excessive vehicle vibration.
Clutches do not shift smoothly.
TABLE CONTINUED ON NEXT PAGE
POSSIBLE CAUSES
Loose or broken wire in the starter/ generator
circuit
Generator field coil is shorted
Brushes are worn or commutator is dirty
Starter/generator belt is loose or slipping
Voltage regulator failed
Battery failed
Transmission shifter linkage is binding or is
out of adjustment
Insufficient (low) level of lubricant or wrong
type of lubricant in transmission
Internal gears are damaged or worn
Dog clutch jammed or broken
Engine mounting nuts or bolts are loose
Snubber on frame is worn or damaged
Loose muffler mounting hardware
Damaged drive belt or starter belt
Damaged drive clutch
Damaged starter/generator pulley
RPM setting is incorrect
Drive belt is worn, cracked, glazed, or frayed
Drive clutch malfunction
Governor is sticking
2016 Carryall 500 and 700 Maintenance and Service Manual
Troubleshooting Guide
CORRECTIVE ACTION
Test Procedure 11 – Starter/Generator
(Generator Function)
Test Procedure 11 – Starter/Generator
(Generator Function)
Section 20 — Electrical Components:
Pedal-Start Gas Vehicle Starter/Generator on
page 20-1
Section 20 — Electrical Components:
Pedal-Start Gas Vehicle Belt Tension
Adjustment for EFI Engines with P/N
105205401 Belt on page 20-12
Test Procedure 13 – Voltage Regulator
Test Procedure 1 – Battery (Side-Post Battery
Only)
Section 26 — Transaxle (ED65): Gasoline
Vehicles
Section 26 — Transaxle (ED65): Gasoline
Vehicles
Section 26 — Transaxle (ED65): Gasoline
Vehicles
Section 26 — Transaxle (ED65): Gasoline
Vehicles
Section 22 — Engine (Subaru EX40)
Section 22 — Engine (Subaru EX40)
Section 24 — Exhaust System: Gasoline
Vehicles
Section 25 — Clutches: Gasoline Vehicles
Section 25 — Clutches: Gasoline Vehicles
Section 20 — Electrical Components:
Pedal-Start Gas Vehicle Starter/Generator on
page 20-1
Section 23 — Fuel System: Gasoline Vehicles
Engine RPM Adjustment on page 23-14
Section 25 — Clutches: Gasoline Vehicles
Section 25 — Clutches: Gasoline Vehicles
Section 26 — Transaxle (ED65): Gasoline
Vehicles
18
Page 18-7