Club Car Carryall 500 2016 Maintenance And Service Manual page 395

ENGINE (SUBARU EX40)
OIL LEVEL SENSOR
TESTING THE OIL LEVEL SENSOR
See Oil Level Sensor on page 18-41.
OIL LEVEL SENSOR REMOVAL
1. Drain oil from engine. See Engine Oil – Gasoline Vehicle, Section 22, Page 22-2.
2. Remove flywheel. See Flywheel Removal on page 22-13.
3. Remove bolt (1) securing oil sensor wire clamp (2) to engine.
4. Disconnect oil level sensor wire (3) from wire harness (Figure 22-12, Page 22-15).
5. Remove two bolts (4) securing oil sensor (5) in engine.
6. Pull oil level sensor (5) out of engine.
OIL LEVEL SENSOR INSTALLATION
1. Lubricate oil level sensor o-ring with oil and carefully insert sensor (5) into engine until fully seated.
2. Secure sensor (5) to engine with two bolts (4) and tighten to 80 in·lb (9 N·m) (Figure 22-12, Page 22-15).
3. Connect oil level sensor wire (3) to wire harness.
4. Secure oil sensor wire (3) with clamp (2) and bolt (1). Tighten bolt to 80 in·lb (9 N·m).
5. Install flywheel and fan shroud. See Ignition Coil Removal on page 22-16.
6. Fill engine to proper level with correct type of oil. See Engine Oil – Gasoline Vehicle, Section 22, Page 22-2.
3038
Figure 22-12 Oil Level Sensor – EX40
1
2016 Carryall 500 and 700 Maintenance and Service Manual
22
Oil Level Sensor
Page 22-15