Motor Installation - Club Car Carryall 500 2016 Maintenance And Service Manual

MOTOR (MODEL DA5-4006): ELECTRIC
VEHICLES
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A
2
A. End View B. Side View
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MOTOR INSTALLATION

See General Warnings on page 1-1.
1. Clean the transaxle input shaft.
1.1. Spray the input shaft thoroughly with CRC
1.2. Wipe input shaft with a clean cloth.
1.3. Inspect the grooves of the input shaft and remove any remaining debris.
1.4. Repeat steps 1.1 through 1.3 until input shaft is clean.
2. Lubricate the transaxle input shaft.
2.1. Squeeze approximately 1/2 inch (1.3 cm) of moly-teflon lubricant (CCI P/N 102243403) from tube onto a
putty knife as shown (Figure 16-17, Page 16-14).
2.2. Rotate wheels to rotate input shaft.
2.3. Apply motor coupling grease evenly to the rotating input shaft starting at approximately 1/8 inch (3.1
mm) from the end of the shaft and working back toward the transaxle (away from the end of the shaft)
(Figure 16-18, Page 16-14).
2.4. The grease should be evenly distributed in the grooves to a width of approximately 3/8 inch (9.5 mm).
2.5. Use a flat screwdriver to clean the grease out of one of the grooves and allow air to escape when the
motor is pushed onto the input shaft.
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3
5
Figure 16-16 Speed Sensor Clamp
® Brakleen™ or equivalent brake cleaner degreaser.
2016 Carryall 500 and 700 Maintenance and Service Manual
Motor Installation
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B
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