Club Car Carryall 500 2016 Maintenance And Service Manual page 418

23
Fuel Pump Module
NOTE: If equipped with a fuel level sending unit, carefully maneuver module so as to avoid damaging the float
arm mechanism.
CAUTION
• Ensure o-ring stays seated in place during fuel pump module installation.
4. Install hold down ring (6) and ground wire (7) with hardware (5) and tighten in a crisscross pattern to 66 in·lb (7.5
N·m). See following WARNING.
WARNING
• Always install ground wires during reassembly.
5. Tighten fuel tank retaining strap screw (9) to 26.5 in·lb (3 N·m).
6. Connect fuel line (3) to fuel pump module (1). See Fuel Line Installation on page 23-18. See following
DANGER.
DANGER
• Ensure line is connected properly to avoid a leak that can cause a fire.
7. Connect wire harness plug (2) to fuel pump module (1).
8. Clean spilled and remove any drained gasoline from the area.
9. Connect battery. See Side-Post Battery: Connecting the Battery-Gasoline Vehicles on page 1-5.
See Top-Post Battery: Connecting the Battery-Gasoline Vehicles on page 1-5.
10. Place the Forward/Reverse handle in the NEUTRAL position, chock the wheels, and the neutral lockout switch in
the MAINTENANCE position (Figure 26-1, Page 26-1).
11. Turn key switch to the ON position and check for fuel leaks. Repeat as necessary to build fuel pressure. Any
leaks found must be fixed.
DANGER
• Repair all fuel leaks before returning the vehicle to service.
12. If no leaks are found, place the neutral lockout switch in the OPERATE position (Figure 26-1, Page 26-1).
Page 23-20 2016 Carryall 500 and 700 Maintenance and Service Manual
FUEL SYSTEM: GASOLINE VEHICLES