Club Car Carryall 500 2016 Maintenance And Service Manual page 394

22
Flywheel
CAUTION
• The flywheel nut has right-hand threads. Turn it clockwise to tighten, or counterclockwise to loosen.
• Do not damage the fan blades with the strap wrench. Do not place screwdriver or pry bar in the
fan blades.
3. Temporarily install flywheel nut (8) onto end of crankshaft to protect threads and to prevent flywheel (4) from
falling off while being pulled.
4. Detach flywheel (4) from crankshaft with a large, two-jaw puller.
5. Remove flywheel nut (8) and flywheel (4) from crankshaft.
6. Remove woodruff key (10) from groove in crankshaft.
532
Figure 22-10 Flywheel Nut Removal
FLYWHEEL INSTALLATION
1. Wipe off any oil on tapered portions of crankshaft and flywheel (4) (Figure 22-9, Page 22-13).
2. Insert woodruff key (10) into keyway of crankshaft. Then align groove in flywheel (4) to woodruff key (10) and
push flywheel onto crankshaft until it seats. Install and fan (7), flat washer (9), and nut (8) finger-tight.
3. Use a strap wrench (3) to keep flywheel and fan assembly (1) from turning while tightening flywheel nut to 80
ft·lb (110 N·m) (Figure 22-11, Page 22-14). See following CAUTION.
CAUTION
• The flywheel nut has right-hand threads. Turn it clockwise to tighten, or counterclockwise to loosen.
• Be careful not to damage the fan blades. Use a strap wrench to hold flywheel. Do not place screwdriver
or pry bar between fan blades.
4. Install fan housing (2) and tighten screws (1) to 90 in·lb (10 N·m) (Figure 22-9, Page 22-13).
Page 22-14 2016 Carryall 500 and 700 Maintenance and Service Manual
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533
Figure 22-11 Fan and Flywheel Installation
ENGINE (SUBARU EX40)
1