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BODY AND TRIM
FRONT BUMPER AND SIDE FENDER REMOVAL
1.
Park the vehicle, chock tires.
2.
Disconnect the batteries. See Disconnecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
See Side-Post Battery: Disconnecting the Battery-Gasoline Vehicles on page 1-5.
See Top-Post Battery: Disconnecting the Battery-Gasoline Vehicles on page 1-5.
3.
Remove HD bumper, (if equipped). See Heavy Duty Bumper Removal on page 4-3.
4.
Remove cowl. See Front Cowl on page 4-6.
5.
Remove the grille. See Grille Removal on page 4-6.
6.
Loosen and remove the two upper and lower bolts (7) that attach the bumper to the vehicle frame. Push down
and rearward on front fenders near the bumper (Figure 4-3, Page 4-8).
7.
Remove front bumper (6).
8.
Loosen and remove the inner screws, nuts, and spacers (1, 2, 3, and 4) that attach the side fender to the
frame (repeat procedure on opposite side).
9.
Unsnap body clips and remove side fenders (5).
FRONT BUMPER AND SIDE FENDER INSTALLATION
1.
Install side fenders (5) by snapping in body clips.
2.
Install inner screws, nuts, and spacers (1, 2, 3, and 4) that attach the side fender to the frame.
3.
Install front bumper (6).
4.
Install the two upper and lower bolts (7) that attach the bumper to the vehicle frame. Push down and rearward on
front fenders near the bumper to install.
5.
Install the grille. See Grille Installation, Section 4, Page 4-7.
6.
Install the front cowl. See Cowl Installation, Section 4, Page 4-5.
7.
Install HD bumper (if equipped). See Heavy Duty Bumper Installation, Section 4, Page 4-5.
8.
Connect the batteries.See Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
See Side-Post Battery: Connecting the Battery-Gasoline Vehicles on page 1-5.
See Top-Post Battery: Connecting the Battery-Gasoline Vehicles on page 1-5.
9.
Remove tire chocks.
2016 Carryall 500 and 700 Maintenance and Service Manual
4
Front Body
Page 4-9
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Troubleshooting
