Club Car Carryall 500 2016 Maintenance And Service Manual page 365

ELECTRICAL COMPONENTS: PEDAL-START
GAS VEHICLE
4. Connect battery and spark plug wire(s). See Side-Post Battery: Connecting the Battery-Gasoline Vehicles
on page 1-5.
See Top-Post Battery: Connecting the Battery-Gasoline Vehicles on page 1-5.
HEADLIGHTS
See General Warnings on page 1-1.
TESTING THE HEADLIGHT SOCKET
See Test Procedure 26 – Voltage at Headlight Socket on page 18-46.
HEADLIGHT BEZEL REMOVAL
1. Disconnect the batteries and discharge the controller. Disconnecting the Batteries – Electric Vehicles on page 1-4
2. Remove the cowl. See Cowl Removal, Section 4, Page 4-5.
3. Remove the front fenders. See Front Bumper and Side Fender Removal, Section 4, Page 4-9.
4. Loosen and remove the M6 self-tapping bolts (3) that attach the bezel (1) to the vehicle frame. (Figure 20-26,
Page 20-35).
HEADLIGHT BEZEL INSTALLATION
1. Install bezel (1) to vehicle frame.
2. Install the three M6 self-tapping bolts (3) that attach the bezel onto frame. Tighten to 44 in·lb (5 N·m).
3. Install the front fenders. See Front Bumper and Side Fender Installation, Section 4, Page 4-9.
4. Install the cowl. See Cowl Installation, Section 4, Page 4-5.
5. Connect the batteries. See Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
HEADLIGHT BULB REMOVAL (HALOGEN)
1. Disconnect the batteries. See Disconnecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
2. Remove cowl. See Cowl Removal, Section 4, Page 4-5.
3. Remove front fenders. See Front Bumper and Side Fender Removal, Section 4, Page 4-9.
4. Rotate the bulb (4) (but do not touch) in a 90–degree angle and pull out of lens assembly (5). (Figure 20-26,
Page 20-35).
HEADLIGHT BULB INSTALLATION (HALOGEN)
1. Install bulb (4) (but do not touch) into socket, install into lens assembly (5). (Figure 20-26, Page 20-35).
2. Connect the batteries. See Connecting the Batteries – Electric Vehicles on page 1-4.
3. Install front fenders. See Front Bumper and Side Fender Installation, Section 4, Page 4-9.
4. Install cowl. See Cowl Installation, Section 4, Page 4-5.
HEADLIGHT BULB REMOVAL (LED)
1. Disconnect the batteries.
2016 Carryall 500 and 700 Maintenance and Service Manual
20
Headlights
Page 20-33