Connection Tests - Club Car Carryall 500 2016 Maintenance And Service Manual

11

Connection Tests

TROUBLESHOOTING GUIDE
SYMPTOM
Display screen shows jumbled or
undecipherable characters
Handset is "locked-up" – buttons do not
respond
CONNECTION TESTS
WARNING
• If wires are removed or replaced, make sure wiring and wire harness is properly routed and secured.
Failure to properly route and secure wiring could result in vehicle malfunction, property damage,
personal injury, or death.
Index of Test Procedures
1 – Handset Cord
2 – Handset Cord Adaptor
3 – CDT Ports
TEST PROCEDURE 1 – Handset Cord
See General Warnings on page 1-1.
Page 11-28 2016 Carryall 500 and 700 Maintenance and Service Manual
POSSIBLE CAUSES
Speed controller malfunction
Handset malfunction
Loose connection at CDT port
Intermittent handset cord failure
Intermittent handset cord adaptor failure
Loose vehicle wire harness connections
Handset malfunction
Vehicle batteries – loose terminals or corrosion
Vehicle batteries – improperly wired
Vehicle batteries – batteries failed
Vehicle batteries – batteries not fully charged
Speed controller malfunction
CONTROLLER DIAGNOSTIC TOOL (CDT)
CORRECTIVE ACTION
Section 12 — Electrical System
Troubleshooting: IQ Plus Electric Vehicles
Disconnect the CDT cord from the vehicle.
Wait a few seconds and reconnect the handset
to the vehicle
Test Procedure 3 – CDT Ports on page 11-29
Test Procedure 1 – Handset Cord on page
11-28
Test Procedure 2 – Handset Cord Adaptor on
page 11-29
Test Procedure 3 – CDT Ports on page 11-29
Disconnect the CDT cord from the vehicle.
Wait a few seconds and reconnect the handset
to the vehicle
Section 14 — Batteries: IQ Plus Electric
Vehicles
Section 14 — Batteries: IQ Plus Electric
Vehicles
Section 14 — Batteries: IQ Plus Electric
Vehicles
Section 14 — Batteries: IQ Plus Electric
Vehicles
Section 12 — Electrical System
Troubleshooting: IQ Plus Electric Vehicles