Club Car Carryall 500 2016 Maintenance And Service Manual page 423

FUEL SYSTEM: GASOLINE VEHICLES
FUEL FILTER INSTALLATION
CAUTION
• Fuel filter flex hoses are keyed to aid proper installation into fuel pump module.
NOTE: The fuel filter is keyed to the fuel pump module to prevent incorrect assembly.
The inlet and outlet flex hoses are keyed to the fuel filter ports to prevent incorrect assembly.
1. Orient fuel filter (14) and insert into fuel pump module (1) until fully seated (Figure 23-15, Page 23-21).
2. Connect flex hoses (12 and 13) to the fuel filter (14).
2.1. Orient flex hoses (12 and 13) with matching port in filter (14) and push each hose end straight into filter
until fully seated.
2.2. Push hose retainer clip straight into filter (14) until fully seated.
3. Install fuel pump module (1). See Fuel Pump Module Installation on page 23-19.
4. Connect battery and spark plug wire(s). See Side-Post Battery: Connecting the Battery-Gasoline Vehicles
on page 1-5.
See Top-Post Battery: Connecting the Battery-Gasoline Vehicles on page 1-5.
5. Place the Forward/Reverse handle in the NEUTRAL position, chock the wheels, and the neutral lockout switch in
the MAINTENANCE position (Figure 26-1, Page 26-1).
6. Start the engine and check for fuel leaks. See following DANGER.
DANGER
• Repair all fuel leaks before operating the vehicle.
7. If no leaks are found, place the neutral lockout switch in the OPERATE position (Figure 26-1, Page 26-1).
FUELING INSTRUCTIONS – GASOLINE VEHICLE
See General Warnings on page 1-1.
DANGER
• Turn the key switch to the OFF position before fueling.
• Do not pour fuel into the fuel tank when the engine is hot or while it is running.
• Be sure the fuel tank ground wire on the tank is properly connected before fueling the vehicle.
• To avoid electric arc caused by static electricity, the fuel storage/pumping device must be grounded. If
the pump is not grounded, the vehicle must be grounded to the pump before and during the fueling
operation.
DANGER CONTINUED ON NEXT PAGE
2016 Carryall 500 and 700 Maintenance and Service Manual
Fueling Instructions – Gasoline Vehicle
23
Page 23-25