Club Car Carryall 500 2016 Maintenance And Service Manual page 259

MOTOR (MODEL DA5-4006): ELECTRIC
VEHICLES
Figure 16-19 Clean Chamfer and Input Shaft End
4. If using a chain hoist, lower the vehicle and guide the leaf springs into the shackles. If using a floor jack, raise the
transaxle until the leaf springs can be guided into the shackles.
5. Insert the mounting bolts through the spring shackles and the bushings in the leaf spring eyes and install locknuts.
Tighten the bolts to 23 ft·lb (31 N·m). See Rear Suspension Section.
6. Install the shock absorbers. Tighten nut until rubber bushing expands to the diameter of the cup washer.
7. If removed, install wheels and finger tighten the lug nuts.
8. Lift vehicle and remove jack stands. Lower vehicle to the floor and tighten lug nuts, using a crisscross pattern.
See Wheel Installation, Section 8, Page 8-1.
9. Connect the batteries. See Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
10. Place the Tow/Run switch in the RUN position.
11. Inspect the vehicle for proper operation. See following WARNING.
WARNING
• Make sure that the vehicle operates in the forward direction when the Forward/Reverse switch is
in the FORWARD position.
• Make sure that the vehicle operates in the reverse direction when the Forward/Reverse switch is in the
REVERSE position. The reverse buzzer will sound as a warning when the Forward/Reverse switch
is in REVERSE.
• Make sure that the vehicle does not operate when the Forward/Reverse switch is in the NEUTRAL
position.
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2016 Carryall 500 and 700 Maintenance and Service Manual
Motor Installation
Figure 16-20 Gap at Motor and Transaxle
16
1/16 INCH (1.6 MM)
Page 16-15