Club Car Carryall 500 2016 Maintenance And Service Manual page 269

TRANSAXLE: ELECTRIC VEHICLES
8. Disassemble the differential gear case:
8.1. Remove the hex bolts (33) and the ring gear (32) from the differential case (Figure 17-5, Page 17-3).
8.2. Remove the ring gear.
8.3. Separate the differential gear case housing. If necessary, install two of the hex bolts (removed previously in
step 8.1) into the differential gear unit and, while holding the unit slightly above the work area, lightly tap
the bolt heads (Figure 17-14, Page 17-9). Remove the two bolts.
Figure 17-14 Separate Housing
8.4. Remove the differential pin (31) by pushing pin through differential gear case from one side (Figure 17-5,
Page 17-3). See also Figure 17-15, Page 17-9.
8.5. Remove the idler gears (1 and 2) and thrust plates (3 and 4) (Figure 17-16, Page 17-9).
Figure 17-15 Differential Pin
8.6. Remove the differential gears (5 and 6) and thrust plates (7 and 8).
8.7. Inspect the bearings (13) of the differential case (26) and replace them if they are damaged (Figure 17-5,
Page 17-3). To remove them, press them off. See following CAUTION.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
9. Inspect parts for wear or damage. Any worn or damaged parts should be replaced. See following NOTE.
Transaxle Disassembly, Inspection, and Assembly
2016 Carryall 500 and 700 Maintenance and Service Manual
5
7
3
1
6
8
Figure 17-16 Left Differential
17
2
4
26
Page 17-9