Side Cowl Panel (Fender) Removal; Side Cowl Panel (Fender) Installation; Front Fender Flare Removal - Club Car Carryall 1500 2016 Maintenance And Service Manual

BODY AND TRIM
3. Install four Tuflok plastic locking fasteners along the trailing edge of the center cowl panel to secure the panel to
the instrument panel structural support.
4. Replace, lower and secure hood. See Hood Installation on page 4-4.

SIDE COWL PANEL (FENDER) REMOVAL

1. Remove Roll-over Protective Structure (ROPS), if equipped. See ROPS Removal on page 4-7.
2. Remove hood. See Hood Removal on page 4-4.
3. Remove center cowl panel. See Center Cowl Panel Removal on page 4-4.
4. Disengage the three tabs securing the top of the side cowl panel from the three slots in the under-hood, inner
structure of the fender flare.
5. Reach under the side of the fender flare and use thumb pressure on the three lower side-retaining tabs while
pulling upward on the front outboard edge of the side cowl panel to disengage the three lower side-retaining
tabs from the fender flare.
6. Lift up on the front of the side cowl panel enough to disengage the rear side tab from the slot in the front side
of the instrument panel.
7. Twist the front outside edge of the side cowl panel up, out and away from the centerline of the vehicle. This will
disengage the fender from the ROPS cowl support (if equipped) and the fender-retaining notch in the instrument
panel structural support.
8. Remove side cowl panel from vehicle.

SIDE COWL PANEL (FENDER) INSTALLATION

1. Position the side cowl panel to the vehicle.
2. Insert the top rear, inside corner down and into the space between the ROPS cowl support (if equipped) and the
fender-retaining notch in the instrument panel structural support. Ensure that the top rear, inside corner of the
side cowl panel is engaged in the fender-retaining notch in the instrument panel structural support and that the
ROPS cowl support (if equipped) passes through the clearance hole in the side cowl panel.
3. Rotate the side cowl panel down and over the ROPS cowl support (if equipped) until it is down and in place.
4. Grip the front leading edge of the side cowl panel and twist it towards the center of the vehicle and guide the rear
side tab of the side cowl panel into the slot in the front, side of the instrument panel.
5. Engage and secure the three lower side-retaining tabs into the receiving slots on the top of the fender flares.
6. Pass the rubber hood latch through the hole in the top of the side cowl panel.
7. Engage and secure the three top retaining tabs of the side cowl panel into the three slots in the under-hood,
inner structure of the fender flare.
8. Reinstall center cowl panel. See Center Cowl Panel Installation on page 4-4.
9. Replace, lower and secure hood. See Hood Installation on page 4-4.
10. Reinstall Roll-over Protective Structure (ROPS), if equipped. See ROPS Installation on page 4-8.

FRONT FENDER FLARE REMOVAL

1. Remove hood. See Hood Removal on page 4-4.
2. Remove center cowl panel. See Center Cowl Panel Removal on page 4-4.
3. Remove side cowl panel (fender). See Side Cowl Panel (Fender) Removal on page 4-5.
4. Remove front fascia. See Front Fascia Removal on page 4-4.
5. Pull back the floor mat, and remove the three hex-head screws securing the front fender flare to the floorboard
and the lower, outboard end of the instrument panel.
6. Remove the three hex-head screws securing the front fender flare to the frame, and remove front fender flare.
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Front Body Components
Page 4-5
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