Rear Door Assembly Components - Suzuki Grand Vitara 2011 Manual

Installation
Reverse removal procedure to install door assembly
noting the following instructions.
• When replacing door, coat replacement door inside
with wax for proper anti-corrosion treatment. Refer to
"Sealant Application Areas in Section 9L".
• Apply sealant to contact face "A" of hinge (1) and
apply grease to rotating part "B" of hinge (1).
"A": Sealant 99000–31110 (SUZUKI Bond
No.1215)
"B": Grease 99000–25010 (SUZUKI Super Grease
A)
• Tighten hinge bolt to specified torque.
Tightening torque
Door hinge mounting bolt (body side) (a): 27 N·m
(2.7 kgf-m, 19.5 lb-ft)
Door hinge mounting bolt (door side) (b): 23 N·m
(2.3 kgf-m, 17.0 lb-ft)
(b)
"A"
"B"
(b)

Rear Door Assembly Components

1. Door panel
1
(a)
"A"
I5JB0A9A0007-01
2
4
(a)
7
(a)
3
(a)
5
(a)
4
(a)
• When door open stopper (1) is installed, make sure
punch mark (2) is upward.
Door open stopper installing direction
Left side door: L punch mark is upward
Right side door: R punch mark is upward
• Tighten door open stopper bolt (3) to specified torque.
Tightening torque
Door open stopper bolt (a): 27 N·m (2.7 kgf-m,
19.5 lb-ft)
• Adjust door latch striker position referring to "Front
Door Lock Assembly Removal and Installation in
Section 9F".
• Adjust front door cushion so that door becomes flush
with side body.
• After installation, open and close the door to check
looseness.
1
2
7
(a)
4. Rear door hinge bolt
Hood / Fenders / Doors:
I4RS0A9A0008-01
S6JB0A9A06007
6
I5JB0A9A0008-01
7. Rear door hinge nut
9J-4