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15 INSTALLATION
Controller is panel built-in design; it is fixed by clips when installed. The controller's overall dimensions and
cutout dimensions for panel, please refers to as following,
1)
Battery Voltage Input
NOTE: HGM9510 controller can suit for widely range of battery voltage (8~35) VDC. Negative of battery must be connected
with the shell of starter stable. The wire's diameter must be over 2.5mm
If floating charger is configured, please firstly connect output wires of charger to battery's positive and negative directly, then,
connect wires from battery's positive and negative to controller's positive and negative input ports in order to prevent charge
disturbing the controller's normal working.
2)
Speed Sensor Input
NOTE: Speed sensor is the magnetic equipment which be installed in starter and for detecting teeth of flywheel. Its
connection wires to controller should apply for 2 cores shielding line. The shielding layer should connect to No. 16 terminal in
controller while another side is hanging in air. The else two signal wires are connected to No.17 and No.18 terminals in controller.
The output voltage of speed sensor should be within AC(1~24)V (effective value) during the full speed. AC12V is recommended
(in rated speed). When install the speed sensor, let the sensor is spun to contacting flywheel first, then, port out 1/3 lap, and lock
the nuts of sensor at last.
3)
Output and Expand Relays
CAUTION: All outputs of controller are relay contact output type. If need to expand the relays, please add freewheel diode to
both ends of expand relay's coils (when coils of relay have DC current) or, increase resistance-capacitance return circuit (when
coils of relay have AC current), in order to prevent disturbance to controller or others equipment.
4)
AC Input
Current input of controller must be connected to outside current transformer. And the current transformer's
secondary side current must be 5A. At the same time, the phases of current transformer and input voltage
must correct. Otherwise, the current of collecting and active power maybe not correct.
NOTE: ICOM port must be connected to negative pole of battery.
HGM9510 Genset Parallel Controller User Manual
Fig. 11 Overall Dimensions and Panel Cutout
and which is connected to B+ and B- of controller power.
2
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