Related Manuals for Smartgen HGM8156
Summary of Contents for Smartgen HGM8156
- Page 1 HGM8156 Genset Busbar Parallel (With Mains) Controller USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
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Page 2: Table Of Contents
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL CONTENTS OVERVIEW ............................6 PERFORMANCE AND CHARACTERISTICS ..................7 SPECIFICATION ............................ 8 OPERATION ............................9 INDICATORS ..........................9 PUSHBUTTONS ......................... 10 LCD DISPLAY ..........................11 4.3.1 MAIN DISPLAY ........................11 4.3.2 PARARMETERS SETTING MENU ..................12 4.3.3... - Page 3 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 13.3 AC INPUT ........................... 42 13.4 WITHSTAND VOLTAGE TEST ....................42 14 ETHERNET PORT ..........................43 14.1 ILLUSTRATION .......................... 43 14.2 NETWORK CLIENT CONNECTION ..................43 14.3 CONTROLLER AND NETWORK CABLE CONNECTION ............43 14.3.1 CONTROLLER CONNECT WITH PC WITH A LINE OF CABLE ..........
- Page 4 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 Software Version Date...
- Page 5 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL This manual is only applicable for HGM8156 Controller. Table 2 Notation Clarification Symbol Instruction Highlights an essential element of a procedure to ensure correctness. NOTE Indicates a procedure or practice, which, if not strictly observed, could result in CAUTION! damage or destruction of equipment.
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Page 6: Overview
Chinese, English, and other various languages can be displayed on controller. HGM8156 Genset Busbar Parallel (with Mains) Controller suits the manual/auto parallel system of multiple gensets with single or multi-channel mains, realizing auto start/stop parallel operation of multiple gensets. -
Page 7: Performance And Characteristics
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL PERFORMANCE AND CHARACTERISTICS Main characteristics are as below: — With ARM-based 32-bit SCM, it has high hardware integration, and reliability is promoted to a great degree. — Graphic dot-matrix VFD, Chinese/English are optional, and can be selected on site, which provides convenience for debugging persons. -
Page 8: Specification
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL SPECIFICATION Table 3 Technical Parameters Parameter Details Working Voltage DC8. 0V to 35. 0V, continuous power supply <4W (Standby mode: ≤2W) Overall Consumption AC Input: 3 Phase 4 Wire AC 15V - 360V (ph-N) -
Page 9: Operation
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL OPERATION 4.1 INDICATORS Description for a part of indicators: Table 4 Alarm Indicators Alarm Type Alarm Indicator No Alarm Indicator off Warning Slow flashing (1 time/s) Trip Alarm Slow flashing (1 time/s) Shutdown Alarm... -
Page 10: Pushbuttons
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 4.2 PUSHBUTTONS Table 5 Button Description Icons Keys Description In manual/auto mode, press and controller will issue stop command, and can stop all running gensets that are permitted to be stopped ( in auto mode);... -
Page 11: Lcd Display
CAUTION! Default password is 00318. Users can change it in case others change the advanced parameter settings. Please clearly remember the password after changing. If you forget it, please contact SmartGen services and feedback PD information in controller ABOUT page to us. -
Page 12: Pararmeters Setting Menu
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Bus includes the following: phase voltage, line voltage, frequency, phase sequence, current, power etc. SNYC includes the following: Synchronoscope, power percentage, MSC status etc. Alarm displays all alarm information, including: warning, shutdown alarm, trip and shutdown and trip but not shutdown;... -
Page 13: Manual Start/Stop Operation
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL When “Remote Start” (on load) is active or mains is abnormal, “Start Delay” timer is initiated; "Start Delay" countdown will be displayed; After start delay, controller issues start command, and displays "Start Request" countdown;... -
Page 14: Switch Control Procedures
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL b) if mains is closed, controller will soft transfer load to mains; when load transfer is over, bus open relay outputs; Controller issues stop command and enters standby mode. If gensets are in auto mode, they will enter auto stop process, for which please refer to controller user manual. -
Page 15: Multi-Channel Mains Operation
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL MULTI-CHANNEL MAINS OPERATION In multi-channel mains system, multiple gensets are controlled by HGM8156 and they supply multiple load. If something abnormal occurs for one mains channel, controller will control genset to start and take load. -
Page 16: Protections
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL PROTECTIONS 6.1 WARNING ALARMS When controller detects warning signals, it only issues warnings, not shutdown the genset. Table 8 Warning Alarms Type Description When the controller detects that start battery voltage has exceeded the Battery Over Volt pre-set value, it will initiate a warning alarm. -
Page 17: Shutdown Alarms
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 6.2 SHUTDOWN ALARMS When controller detects shutdown alarm, it will cutoff bus close signal and issues stop signal immediately. Table 9 Shutdown Alarms Type Description Gen Phase Sequence When the controller detects phase sequence wrong, it will initiate a Wrong shutdown alarm. -
Page 18: Trip Alarm
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 6.4 TRIP ALARM When controller detects trip alarm signal, it immediately disconnects the bus close signal, but genset doesn't stop. Table 11 Trip Alarms Type Description When maintenance countdown is 0 and action is selected to Trip, Maintenance Time Due controller will initiate a trip alarm. - Page 19 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Table 12 Terminal Connection Description Functions Cable Size Remark 2.5mm Connects negative of starter battery; 2.5mm Connects positive of starter battery. Output 7&8 COM 2.5mm Connects B+ Aux. output 7 1.5mm B+ is supplied by 3 points, rated 16A;...
- Page 20 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Functions Cable Size Remark 2.5mm Public points of relay Table 14. 2.5mm Normally open outputs, rated 8A Aux. output 6 2.5mm Public points of relay Mains A-phase 1.0mm Connects to A-phase of mains(2A fuse is recommended)
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Page 21: Scopes And Definitions Of Programmable Parameters
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 8.1 CONTENTS AND SCOPES OF PARAMETERS Table 13 Parameter Setting Contents and Range Items Range Defaults Description Mains Setting 0: 3P4W; 1: 3P3W; AC System (0-3) 2: 2P3W;... - Page 22 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Items Range Defaults Description Over Voltage (0-200)% Rated voltage percentage; alarm action (default: trip and stop) and delay value Under Voltage (0-200)% (default: 0.1s) can also be set; Over Frequency (0-200)% Rated frequency percentage; alarm action...
- Page 23 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Items Range Defaults Description 0: Disable CT Enable (0-1) 1: Enable CT Ratio (5- 12000)/5 External CT ratio Capacity Low Delay When bus power percentage is above (0-1800)s 100%, after this delay, it will issue alarm...
- Page 24 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Items Range Defaults Description Digital Input Port 2 Contents Setting (0~55) User defined 0: Close Active Type (0~1) 1: Open 0: Active in parallel running Active Range (0-2) 1: Always active 2: Never 0: Warn...
- Page 25 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Items Range Defaults Description 1: Trip and Stop 2: Trip 3: Indication Time from input port is detected active to Delay (0~20.0)s confirm. When input port is active, LCD will display Description the content.
- Page 26 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Items Range Defaults Description Relay Output Port 1 Contents Setting (0~239) Generator OK. 0:Normally open; Output Type (0~1) 1:Normally close Relay Output Port 2 Contents Setting (0~239) Common Alarm. 0:Normally open; Output Type (0~1)
- Page 27 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Items Range Defaults Description Difference difference but above negative difference. It is considered phase synchronization when Phase Angle the initial phase difference between gen and (0-20)° Difference bus is lower than synchronizing phase angle difference.
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Page 28: Definable Contents Of Programmable Outut Ports
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Items Range Defaults Description Sync Control Gain (0-500)% Regulate and control before parallel; Sync Control (0-2000)% Regulate and control before parallel; Stability Reactive Power (0-500)% Regulate and control after parallel; Control Gain Reactive Power (0-2000)% Regulate and control after parallel;... - Page 29 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Type Description Reserved Act at battery’s over voltage warning alarms. Battery Over Voltage Act at battery’s low voltage warning alarms. Battery Under Voltage 56-68 Reserved Digital Input 1 Active Act when input port 1 is active...
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Page 30: Defined Combination Output
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 8.2.1 DEFINED COMBINATION OUTPUT Defined combination output is composed by 3 parts: OR condition output S1 or S2 and AND condition output S3. S1 or S2 is TRUE, and S3 is TRUE, defined combination output is outputting;... -
Page 31: Defined Contents Of Programmable Input Ports
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 8.3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS (ALL GROUND CONNECTED (B-) IS ACTIVE) Table 15 Definable Contents of Programmable Output Ports Type Description Users can define the following: Indication: indicate only, not warning or shutdown. - Page 32 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL Type Description Reset Maintenance Controller will set maintenance time and date as default when input is Alarm active. 25-27 Reserved In Auto mode, when input is active, genset can be started and takes Remote Start load after genset running normal;...
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Page 33: Parameter Setting
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL PARAMETER SETTING CAUTION! Please change controller parameters when generator is in standby mode (e.g. configurable input, configurable output, various delay etc.), otherwise shutdown alarm or other abnormal phenomenon may occur. . NOTES: 1) Maximum value must be over minimum set value in case that too high and too low may happen at the same time;... -
Page 34: Commissioning
Parallel every genset with busbar, and do breaker close/open tests; Set every genset (e.g. HGM8151) to Auto Mode; Set HGM8156 in Manual Mode, and make Mains working well, to test whether mains close/open are normal; when they are normal, open mains breaker;... -
Page 35: Mains Parallel Mode
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 11 MAINS PARALLEL MODE 11.1 BUS CONTROL MODE Output pre-set active power, reactive power and power factor. Fig. 2 Steady Power Output Mode HGM8156 Genset Parallel (With Mains) Controller 2019-09-10 Version 1.1 Page 35 of 44... -
Page 36: Mains Control Mode
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 11.2 MAINS CONTROL MODE If pre-set value of output power is positive, bus outputs the exceeded active power and inactive power over pre-set mains power. Mains output power is not more than the pre-set output power value (Mains Peak Clipping Mode). -
Page 37: Load Reception Mode
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 11.3 LOAD RECEPTION MODE Fig. 4 Load Reception Mode HGM8156 Genset Parallel (With Mains) Controller 2019-09-10 Version 1.1 Page 37 of 44... -
Page 38: Amf Control Mode
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 11.4 AMF CONTROL MODE Automatic mains inactive start mode. Fig. 5 AMF Mode HGM8156 Genset Parallel (With Mains) Controller 2019-09-10 Version 1.1 Page 38 of 44... -
Page 39: Island Start Mode
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 11.5 ISLAND START MODE Fig. 6 Island Output Mode HGM8156 Genset Parallel (With Mains) Controller 2019-09-10 Version 1.1 Page 39 of 44... -
Page 40: Typical Application
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 12 TYPICAL APPLICATION Fig. 7 HGM8156 3P4W Typical Diagram NOTE: Fuse F1：min. 2A; max. 32A; Users should select suitable fuse depending on practical application. Table 8 1 Way Load Application HGM8156 Genset Parallel (With Mains) Controller 2019-09-10 Version 1.1... - Page 41 HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL NOTE: When Way 1 load is applied, CT on the Bus can be disabled. Bus power comes from MSC communication. Fig. 9 N Way Load Application NOTE: When N-way load is applied, CT on the bus shall be connected.
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Page 42: Installation
Fig. 10 Case Dimensions and Cutout 13.1 BATTERY VOLTAGE INPUT HGM8156 controller suits wide range battery voltage (8~35)VDC. Negative of battery must be connected with the shell of starter. The wire diameter of connecting B+ and B- with battery negative and positive must not be less than 2.5mm... -
Page 43: Ethernet Port
The communication between the controller and monitoring equipment is carried out by TCP ModBus protocol. NOTE: In this connection mode controller parameters can be set. SmartGen provides testing software for this connection mode. Communication protocol can be obtained from the SmartGen service. -
Page 44: Fault Finding
HGM8156 GENSET PARALLEL CONTROLLER USER MANUAL 15 FAULT FINDING Table 17 Fault Finding Symptoms Possible Solutions Check starting batteries; Controller response with Check controller connection wirings; power. Check DC fuse. Check related switch and its connections according to the Shutdown Alarm in running information on LCD;...