Smartgen HGM9560 User Manual
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Smartgen HGM9560 User Manual

Bus tie mains parallel unit
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HGM9560
BUS TIE MAINS PARALLEL UNIT
USER MANUAL

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Summary of Contents for Smartgen HGM9560

  • Page 1 HGM9560 BUS TIE MAINS PARALLEL UNIT USER MANUAL...
  • Page 2 All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. SmartGen reserves the right to change the contents of this document without prior notice. Table 1...
  • Page 3 This manual is suitable for HGM9560 bus tie mains parallel unit only. Table 2 Clarification of Notation Sigh Instruction Highlights an essential element of a procedure to ensure correctness. NOTE Indicates a procedure or practice, which, if not strictly observed, could result in damage CAUTION! or destruction of equipment.

  • Page 4: Table Of Contents

    AMF MODE ..............................40 11.5 ISLAND MODE ............................41 12 TYPICAL DIAGRAM .............................. 42 13 TYPICAL APPLICATION ............................43 14 INSTALLATION ..............................45 15 USB ..................................46 16 FAULT FINDING..............................47 HGM9560 Bus Tie Mains Parallel Unit Page 4 of 47...

  • Page 5: Overview

    LCD display, graphic display, optional Chinese, English and other languages interface, and it is reliable and easy to use. HGM9560 Bus Tie Mains Parallel Unit has multiple running states when it is parallel with mains: Genset output fixed active power and fixed reactive power; Mains peak lopping; Provide fixed power to mains; Load takeover;...

  • Page 6: Performance And Characteristics

    Output/Input, Peak Lopping Mode and Load Takeover Mode;  Ramp on and ramp off function;  Control and Protection: automatic start/stop of the gen-set, ATS (Auto Transfer Switch) control with perfect fault indication and protection function; HGM9560 Bus Tie Mains Parallel Unit Page 6 of 47...
  • Page 7 IP55 waterproofness level can be achieved with the help of rubber-ring gasket between shell and control panel.  Metal fixing clips enable perfect in high temperature environment；  Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in mounting，compact structure with easy installation； HGM9560 Bus Tie Mains Parallel Unit Page 7 of 47...

  • Page 8: Specification

    (-25~+70)°C Protection Level IP55 Gasket Apply AC2.2kV voltage between high voltage terminal and low voltage Insulation Intensity terminal; The leakage current is not more than 3mA within 1min. Weight 0.95kg HGM9560 Bus Tie Mains Parallel Unit Page 8 of 47...

  • Page 9: Operation

    Bus normal light：It is light on when bus is normal; flashing when bus state is abnormal; off when there is no bus power. Mains normal indicator: It is illuminated when mains is normal; flashing when mains state is abnormal; off when there is no mains power. HGM9560 Bus Tie Mains Parallel Unit Page 9 of 47...

  • Page 10: Pushbuttons

    WARNING: Default password is 00318, user can change it in case of others change the advanced parameters setting. Please clearly remember the password after changing. If you forget it, please contact Smartgen services and send all PD information in the controller page of “ABOUT” to us. HGM9560 Bus Tie Mains Parallel Unit...

  • Page 11: Lcd Display

    Make records about all start/stop events (shutdown alarm, trip and stop alarm, manual /auto start or stop) and the real time when alarm occurs. ★Others, including, Time and Date, maintenance due, input/output ports status. ★About, including, Issue time of software and hardware version, product PD number. HGM9560 Bus Tie Mains Parallel Unit Page 11 of 47...

  • Page 12: User Menu And Parameters Setting Menu

    (form 2), to exit Timers setting > settings menu. Battery setting Bus setting Breaker setting Input setting Output setting Module setting Scheduled Run Setting Scheduled Not Run Setting Maintenance Synchronization setting HGM9560 Bus Tie Mains Parallel Unit Page 12 of 47...
  • Page 13 (form 6). > Start Delay Form 5: Press to change cursor 00008 > Stop Delay position, are used for changing cursor value, to confirm setting (form to exit setting (form 4). HGM9560 Bus Tie Mains Parallel Unit Page 13 of 47...

  • Page 14: Auto Start/Stop Operation

    If mains switch didn’t close, then bus open relay activate. b) If mains switch already closed, first of all, the controller will transfer load to mains, and only then bus open relay activate. HGM9560 Bus Tie Mains Parallel Unit Page 14 of 47...

  • Page 15: Manual Start/Stop Operation

    Once the mains has synchronised to the bus, the power will be ramped off the bus. HGM9560 Bus Tie Mains Parallel Unit Page 15 of 47...
  • Page 16 The controller will issue a stop command and the genset is in “At Rest” mode. Any available 9560 in auto mode will be issued with a stop signal. Please refer to the 9510 operating manual for further details of the stop sequence. HGM9560 Bus Tie Mains Parallel Unit Page 16 of 47...

  • Page 17: Multiple Mains Operation

    HGM9560 priority fall into two types: status priority and module priority. If status priorities are different, then the HGM9560 priority is up to the status priorities； If status priorities are same, then the HGM9560 priority is up to the module priority；...

  • Page 18: Protections

    When the current of any phase of mains is over than the over current 2 Mains Over Current 2 pre-set value, and the action selects” Warn”, it will initiate a warning signal. HGM9560 Bus Tie Mains Parallel Unit Page 18 of 47...

  • Page 19: Trip And Stop Alarms

    When the controller detects fewer modules on the MSC link than the MSC Too Few Sets minimum number configured in the unit, it will initiate a trip and stop alarm. HGM9560 Bus Tie Mains Parallel Unit Page 19 of 47...

  • Page 20: Trip Alarm

    When the current of any phase of mains is over than the over current 2 Mains Over Current 2 pre-set value, and the action selects” Mains Trip”, it will initiate a tripping Trip signal. HGM9560 Bus Tie Mains Parallel Unit Page 20 of 47...

  • Page 21: Wiring Connection

    Ground connected is active Aux. input 1 1.0mm (B-) Ground connected is active Aux. input 2 1.0mm Details see form 3. (B-) Ground connected is active Aux. input 3 1.0mm (B-) HGM9560 Bus Tie Mains Parallel Unit Page 21 of 47...
  • Page 22 Genset C-phase voltage Connected C-phase genset fuse 1.0mm sensing input recommended). Genset N-wire input Connected to N-wire of genset. 1.0mm Mains CT A-phase sensing 1.5mm Externally connected to secondary coil of current HGM9560 Bus Tie Mains Parallel Unit Page 22 of 47...
  • Page 23 Ground connected is active Aux. input 8 1.0mm Details see form 3. (B-) NOTE: USB ports in controller rear panel are configurable parameter ports, user can directly program controller via PC. HGM9560 Bus Tie Mains Parallel Unit Page 23 of 47...

  • Page 24: Scopes And Definitions Of Programmable Parameters

    Action (PC) Action Type 0: Warn 1: Mains Trip 2: No Action Mains Split Setting (PC) 0：Trip and Stop；1：Auxiliary mains fail Alarm Action (0-1) If Auxiliary Mains Fail is selected, when HGM9560 Bus Tie Mains Parallel Unit Page 24 of 47...
  • Page 25 (0.1-100.0)% Speed rate(%/s) of genset upload/unload Load Ramp Point (0.1-40.0)% 10.0 Each “Load Ramp Point” unit value increases, Load Ramp Delay (0-30)s the load will added after “Load Ramp Delay”. HGM9560 Bus Tie Mains Parallel Unit Page 25 of 47...
  • Page 26 Input Port 5 Function Selection (0~55) User defined. See form 3 0: Closed to active Active Type (0~1) 1: Open to active Arming (0~2) 0: From paralleling 1: Always 2:Never HGM9560 Bus Tie Mains Parallel Unit Page 26 of 47...
  • Page 27 Output Port 3 Function Selection (0~239) Mains OK. See Table 13. 0: Normally open; Active Type (0~1) : Normally close Output Port 4 Function Selection (0~239) Synchronizing See Table 13. HGM9560 Bus Tie Mains Parallel Unit Page 27 of 47...
  • Page 28 16: Start Time (Day)16: Start Time (Hour) (0~6) Setting 16: Start Time (Minute)16: Total Running time Scheduled Not Run Sync Setting -Basic MSC ID (0-31) It is the ID mark of the MSC communication HGM9560 Bus Tie Mains Parallel Unit Page 28 of 47...
  • Page 29 (1-32) Comm. Alarm Action (0~2) Action 0: None 1: Warn 2: Trip 0：500KBit/s; 1：250KBit/s; Comm. Ratio (0~3) 2：125KBit/s; 3：50KBit/s. Scheduled Run PCT (0-100)% Schedule the load value of other genset HGM9560 Bus Tie Mains Parallel Unit Page 29 of 47...

  • Page 30: Enable Definition Of Programmable Output Ports

    Custom Combined 6 13~17 Reserved Action when warning, shutdown, trips. Can be connected Audible Alarm annunciator externally. When “alarm mute” configurable input port is active, it can remove the alarm. HGM9560 Bus Tie Mains Parallel Unit Page 30 of 47...
  • Page 31 Phase Sequence Wrong Mains Loss of Phase Mains Freq. Change Mains Vector Offset Mains Over Current 135~229 Reserved Stop Mode Action in stop mode. Manual Mode Action in Manual mode. Reserved Reserved. HGM9560 Bus Tie Mains Parallel Unit Page 31 of 47...

  • Page 32: Defined Combination Output

    If input port 3 inactive, Defined combination output is not outputting; When input port 1 inactive and input port 2 inactive, whatever input port 3 is active or not, Defined combination output is not outputting. HGM9560 Bus Tie Mains Parallel Unit Page 32 of 47...

  • Page 33: Defined Contents Of Programmable Input Ports

    Reserved Reserved All shutdown alarms are prohibited except emergence Inhibit Alarm Stop stop.(Means battle mode) Aux Instrument Mode All outputs are prohibited in this mode. Reserved HGM9560 Bus Tie Mains Parallel Unit Page 33 of 47...
  • Page 34 Load mode selection is Bus Control mode. When input port is Step-down Output active, the reactive power of generation side is decreased. Reserved HGM9560 Bus Tie Mains Parallel Unit Page 34 of 47...

  • Page 35: Parameters Setting

    NOTE: Configurable input could not be set as same items; otherwise, there are abnormal functions. However, the configurable output can be set as same items. HGM9560 Bus Tie Mains Parallel Unit Page 35 of 47...

  • Page 36: Commissioning

    Perform on-load test and load transfer test. Set the HGM9560 controller as manual mode, the controller will control the genset to start/stop and share load automatically according to the preset condition. HGM9560 Bus Tie Mains Parallel Unit...

  • Page 37: Mains Parallel

    11 MAINS PARALLEL 11.1 BUS CONTROL MODE Output preset active power, reactive power and power factor. Fig.3 Bus Control Mode HGM9560 Bus Tie Mains Parallel Unit Page 37 of 47...

  • Page 38: Mains Control Mode

    Fig.4 Mains Peak Lopping Mode HGM9560 Bus Tie Mains Parallel Unit Page 38 of 47...

  • Page 39: Load Takeover Mode

    11.3 LOAD TAKEOVER MODE Fig.5 Load Takeover Mode HGM9560 Bus Tie Mains Parallel Unit Page 39 of 47...

  • Page 40: Amf Mode

    11.4 AMF MODE Automatic mains failure mode. No-break return to mains supply. Fig.6 AMF Mode HGM9560 Bus Tie Mains Parallel Unit Page 40 of 47...

  • Page 41: Island Mode

    11.5 ISLAND MODE Fig.7 Island Mode HGM9560 Bus Tie Mains Parallel Unit Page 41 of 47...

  • Page 42: Typical Diagram

    12 TYPICAL DIAGRAM Fig.8 HGM9560 Typical Diagram HGM9560 Bus Tie Mains Parallel Unit Page 42 of 47...

  • Page 43: Typical Application

    Fig.9 Single Set Communication Note: Bus CT is a non-issue for single set communication and the bus power can be obtained from MSC communication; therefore the users can disable it. HGM9560 Bus Tie Mains Parallel Unit Page 43 of 47...
  • Page 44 Fig.10 MultiSet Communication Note: Bus CT is important for multi set communication, so make sure that it is soundly connected. HGM9560 Bus Tie Mains Parallel Unit Page 44 of 47...

  • Page 45: Installation

    Fig.11 Case Dimensions and Panel Cutout Battery Voltage Input NOTE: HGM9560 controller can suit for widely range of battery voltage DC(8~35)V. Negative of battery must be connected with the engine shell. The diameter of wire which from power supply to battery must be over 2.5mm...

  • Page 46: Usb

    15 USB Users can set the controller’s parameters and monitor the controller’s status via the test software which provided by Smartgen company. The connection way between PC and controller as following: Fig.12 USB Connection HGM9560 Bus Tie Mains Parallel Unit...

  • Page 47: Fault Finding

    RS485 communication is abnormal Check RS485’s connections of A and B is reverse connect or not; Check RS485 transfer module whether damage or not; Check communication port of PC whether damage. HGM9560 Bus Tie Mains Parallel Unit Page 47 of 47...

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