Scheduled Maintenance - Mercury MerCruiser Service Manual

Task Interval
Every two months or 50
hours of operation

Scheduled Maintenance

NOTE: Only perform maintenance that applies to your particular power package.
Task Interval
50 hours or 2 months
(whichever occurs first)
Every 100 hours or
annually
(whichever occurs first)
Every 300 hours or 3
years
90-8M0099748 eng DECEMBER 2015
• Remove the propeller and lubricate the propeller shaft and torque the nut. (If operating only in
freshwater, you can extend the interval to every four months.)
• If operating in saltwater, brackish water, or polluted water, apply Corrosion Guard to the
power package.
• Check the battery connections and the fluid level.
• Ensure that the gauges and the wiring connections are secure. Clean the gauges. (If
operating in saltwater, reduce this interval to every 25 hours or 30 days, whichever occurs
first.)
Lubricate the engine coupler. (If operated at idle for prolonged periods of time, lubricate the
coupler every 50 hours.
• Touch‑up the paint on the power package.
• Change the engine oil and filter.
• Change the sterndrive gear lube.
• If the condition of the spark plugs and spark plug wires was satisfactory at the initial inspection
(as listed in Every 300 hours or 3 years), inspect the condition of these components.
Replace as necessary.
• On models with closed‑cooling, check the coolant level and antifreeze concentration for
adequate freeze protection. Correct if necessary. Refer to the Specifications section.
• Tighten the connection of the gimbal ring to the steering shaft to specifications.
• Inspect the water‑separating fuel filter and replace if debris is visible.
• Check the steering system and the remote control for loose, missing, or damaged parts.
Lubricate the cables and the linkages.
• Check the continuity circuit for loose or damaged connections. Test the MerCathode unit
output if equipped.
• Inspect the condition and the tension of the belt.
• Driveshaft extension models: Lubricate the driveshaft U‑joints and tailstock input and output
bearings.
• Inspect the PCV valve and replace if necessary.
• Check the engine mounts for tightness and torque if necessary.
• Check the electrical system for loose, damaged, or corroded fasteners.
• Clean the flame arrestor and the crankcase ventilation hoses.
• Inspect the condition of the spark plugs and spark plug wires. Replace as necessary. If the
condition of these components is satisfactory at inspection, repeat inspection every 100 hours
or once a year, whichever occurs first.
• Check the cooling system and the exhaust system hose clamps for tightness. Inspect both
systems for damage or leaks.
• Disassemble and inspect the seawater pump and replace worn components.
• On models with closed‑cooling, clean the seawater section of the closed‑cooling system.
Clean, inspect, and test the pressure cap.
• Inspect the exhaust system components. If the package was equipped with water shutters
(flapper valves), verify that they are not missing or worn.
• Check the engine alignment.
• Inspect the U‑joints, the splines, and the bellows, and check the clamps.
• Lubricate the U‑joint splines and cross bearing.
• Inspect the gimbal bearing for roughness. Replace if necessary. See your certified Mercury
MerCruiser dealer.
• Lubricate the engine coupler.
• Replace the vent valve on each exhaust elbow (port and starboard).
Maintenance to Be Performed
Maintenance to Be Performed
© 2016 Mercury Marine
Maintenance
Page 1C-7