Mercury MerCruiser Service Manual page 105

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Torque Specifications........................................................ 2B-3
Preparation........................................................................ 2B-3
Shift Cable Routing............................................................ 2B-4
Connecting the Fluid Systems........................................... 2B-9
Gear Lube Monitor Connection...................................2B-9
Power-Assisted Steering Hoses............................... 2B-12
Speedometer and Pitot Connections........................ 2B-12
Bravo Models Shift Cable Installation....................... 2B-13
Throttle Cable Installation......................................... 2B-15
Connecting the Electrical Components............................2B-16
Electrical Connections.............................................. 2B-16
Engine Harness Connections................................... 2B-16
Continuity Wire Connection...................................... 2B-17
Trim Position Sender Connections........................... 2B-19
Installing the Sterndrive Unit............................................ 2B-19
Battery Connection.......................................................... 2B-19
Troubleshooting Shift Problems.......................................2B-19
Wire Color Code Abbreviations................................ 2B-19
Power Trim System .........................................................2B-20
Boat Harness Connector to Engine.......................... 2B-21
Key Switch Connector.............................................. 2B-21
Trim Switch............................................................... 2B-22
Neutral Safety Switch............................................... 2B-23
Lanyard Stop Switch.................................................2B-23
Optional E-Stop........................................................ 2B-23
Warning Horn............................................................2B-23
Accessory Relay Connection....................................2B-23
Additional Relay Kit...................................................2B-23
CAN P (CAN 1) Connections....................................2B-24
General Repower Information...................................2B-24
Transom Ground Connection................................... 2B-25
90-8M0099748 eng DECEMBER 2015
Removal and Installation
Section 2B - Installation
Engine Mount Preadjustment................................... 2B-27
Models with V-Drive Transmissions..........................2B-30
Exhaust System Guidelines-TowSport.......................... 2B-33
Exhaust Hose Connections-Inboard..............................2B-35
General Information.................................................. 2B-36
Boat Requirements................................................... 2B-37
Loading Requirements..............................................2B-38
Clear Hose Measurement Method............................2B-42
SmartCraft Product................................................... 2B-45
Service Engine Light and OBD-M MIL Kit........................2B-46
Battery Cables Connection.............................................. 2B-47
Shaft Log Seal Connection.............................................. 2B-47
Propeller Selection...........................................................2B-47
6.2L Maximum RPM Specification................................... 2B-48
Boat-in-the-Water Tests...................................................2B-48
Engine Idle Speed.................................................... 2B-48
Checking Shift Operation..........................................2B-51
© 2016 Mercury Marine
Installation
2
B
Page 2B-1

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