Page 1 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 MAL0515-0001c-EN www.conductix.com translated document page 1 of 105...
Page 2: Table Of Contents
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Contents General Information ................................. 6 About this document ..............................6 Limitation of liability ..............................6 Copyright .................................. 7 Replacement parts ..............................7 Material defects ................................ 7 Technical support ..............................7 Safety Instructions ...................................
Page 3 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Technical Data ..................................23 General ................................... 23 Interfaces ................................23 3.2.1 Electrical / Electronic .............................. 23 3.2.2 Control signal cycle times ............................24 3.2.3 Mechanical ................................25 Technical data for the transceiver .......................... 25 Technical data for the data cable (HF cables) ......................
Page 4 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.3.1 TN network ................................40 6.3.2 Grounding implementation instructions ........................41 Mechanical installation ............................43 6.4.1 Mount hanger clamp ............................... 43 6.4.2 Installing the power feed ............................44 6.4.3 Mounting the expansion unit ........................... 46 6.4.4 Mount the ProfiDAT compact Rail .........................
Page 5 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Troubleshooting ................................... 100 Disassembly and Disposal ..............................101 10.1 Safety ................................... 101 10.2 Disassembly ................................. 101 10.2.1 Disassembly of the components ........................... 101 10.3 Disposal ................................102 Further Documents ................................103 11.1 Declaration of Conformity .............................
Page 6: General Information
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 1 General Information 1.1 About this document This document facilitates the safe and efficient handling of the ProfiDAT compact Data Transmission System. ® This document is a component of the system and must be kept accessible to personnel at all times in its immediate vicinity. Personnel must read this document carefully and understand it before starting any work.
Page 7: Copyright
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 1.3 Copyright This document is protected by copyright and is exclusively intended for internal use by customers. Provision of the mounting instruction to third parties, reproduction in any form — even in part — as well as the reuse and/or disclosure of its content, except for the customer's internal use, are not permitted without the written approval of the manufacturer.
Page 8: Safety Instructions
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 2 Safety Instructions 2.1 Explanation of symbols Safety and hazard information is identified in this mounting instruction by symbols. Safety instructions are introduced by signal words that indicate the degree of the hazard. Always observe safety and hazard instructions and work carefully to avoid accidents, bodily injury and damage to property! ...
Page 9: Personnel Requirements
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 2.2 Personnel requirements 2.2.1 Qualifications Inadequately trained persons are at risk of injury! Improper use can result in serious injury to persons and property.  All activities must only be performed by qualified personnel. WARNING! ...
Page 10: Unauthorized Persons
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 2.3 Unauthorized persons Danger due to unauthorized persons! Unauthorized persons who do not meet the requirements described here are not acquainted with the dangers in the working area. WARNING!  Keep unauthorized persons away from the working area. ...
Page 11: Intended Use
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 To be worn for Specific protective equipment is required when executing particular tasks. Separate reference special tasks to this is made in the individual sections. Safety eyewear To protect the eyes against harmful influences, such as strong light, chemicals, dust, splinters or effects of the weather.
Page 12: Improper Use
Operation in areas that require a higher protection class than IP 23X   Use of the system parallel to a conductor rail system of a brand/type not approved by Conductix-Wampfler Use of the system with accessories that are not approved and not authorized by the manufacturer ...
Page 13: Protective Measures By The Operator / User
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 2.7 Protective measures by the operator / user The system is designed for use in an industrial setting. The operator of the system is therefore subject to compliance with the relevant legal obligations concerning workplace safety.
Page 14: Special Hazards
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Radio Equipment Directive Radio equipment 2014/53/EC, including EN 301 489-1 V1.8.1 Protection requirements with regard to EMC  EN 301 489-17 V2.2.1  EN 300 328 V1.8.1 Use of the radio frequency spectrum ...
Page 15: Electrical Hazards And Sources Of Danger In Combination With A Conductor Rail
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 2.9.1 Electrical hazards and sources of danger in combination with a conductor rail Risk of death by Contact with energized components can lead to death or severe injury by electrical shock! electrical shock.
Page 16: Electrical Hazards And Sources Of Danger In Combination With A Conductor Rail
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Fire hazard due to overload Fire hazards occur due to overloaded cables, electrical arcs, short circuits or sparking. or sparking! Sparking can occur with poorly serviced, contaminated conductor rails or if installation does not comply with the required tolerances.
Page 17: Danger From Dust And Vapors In Combination With A Conductor Rail
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Risk of injury due to The conductor rails, collectors or other components (e.g., antennas), can fall down falling objects! during operations or during any other works on the system. This can cause severe injuries or fatalities if they fall from great heights.
Page 18: Danger In Connection With The Operational Environment In Combination With A Conductor Rail
(e.g., aromatics, benzene) are stored or processed must be checked in advance through Conductix-Wampfler.  Secure conductor rails against falling down at a height of 3 m in areas with persons moving about (safety gear).
Page 19: Unexpected Start, Unexpected Overrun In Combination With A Conductor Rail
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 The environment of the The environment of the conductor rail may be exposed to electrical current under the following conductor rail may be circumstances: exposed to electrical If the conductor rail is severely contaminated or wet. ...
Page 20: Emergency Stop
The ProfiDAT compact does not have a built-in emergency stop Suitable safety components must be incorporated to ensure an ® emergency stop function. Conductix-Wampfler recommends the use of a PROFIsafe system. 2.9.7 Danger zones Danger of injury from moving components! When the system is operating, severe injuries can result if persons or objects are within the movement range (danger zone!).
Page 21: Safety Systems
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 2.10 Safety systems The data transmission system has no safety systems. The operation of ProfiDAT compact always takes place in connection with the ® system in which the ProfiDAT compact is installed. Therefore, pay attention to the safety systems of the facility! ®...
Page 22: Conduct In The Event Of Accidents And Malfunctions
 Determine the cause of fault and repair the system   Conductix-Wampfler must be informed immediately if personal injury or material damage can occur during breakdowns. Conductix-Wampfler GmbH Phone: +49 (0) 7621 662 - 0 Rheinstraße 27 + 33 Fax: +49 (0) 7621 662 –...
Page 23: Technical Data
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 3 Technical Data 3.1 General Details Value, Unit Maximum length of a rail segment 120 m (with line feed) Rail length 5000 mm Outer rail dimensions (width x height) 21 mm x 37 mm (21 mm x 52 mm) Pole spacing Depending on the respective parallel mounted conductor rail and the space required...
Page 24: Control Signal Cycle Times
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Data interface: 100 Mbps, RJ45 Data is fed to the rail (slotted waveguide) via the power feed. A data cable (HF cable) is connected to the stationary antenna. The attachment is made via connectors (QMA). The HF cable is connected to the antenna connector of the transceivers (Access Point).
Page 25: Mechanical
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 3.2.3 Mechanical The interface between the data transmission system and the mobile consumer of the machine is: Collector  The collector on the ProfiDAT compact Rail fulfills a double function. The collector is guided on the ProfiDAT compact Rail via sliding ®...
Page 26: Technical Data For The Data Cable (Hf Cables)
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 3.4 Technical data for the data cable (HF cables) The following values must not be exceeded: Details Value, Unit Min. Bending radius of the 40 mm cable Tensile force 5 daN Recommended coupling torques: N connectors...
Page 27: Unsuitable Environmental Conditions
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Faults due to incorrect operating conditions! Operating conditions outside the specified range can lead to malfunctions due to short circuits, premature aging and damage to electrical and mechanical components. ATTENTION! Important parameters are: Dust and deposits ...
Page 28: Type Plate
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 3.7 Type plate The transceivers have a type plate. It contains the following details: Type  Serial number  Model   Manufacturer Manufacturer address  Year of manufacture  Additional identifiers: Order number ...
Page 29: Product Description And Operating Principle
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 4 Product Description and Operating Principle 4.1 Overview Fig. 1: ProfiDAT compact components in detail ® Item Name Item Name Power feed Stationary Antenna Universal hanger clamp PE connector Transceiver (Access Point) Connector Collector Mobile antenna...
Page 30: Brief Description
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 4.2 Brief description The ProfiDAT compact Data Transmission System is a system used to communicate between a stationary network and one or more ® mobile consumers. The mobile consumer moves along the guideway in a linear, track-guided manner. The collector follows the movement of the mobile consumer and compensates for guideway deviations between the mobile consumer and the ®...
Page 31: Component Descriptions
(width: 21 mm, height: 52 mm)  The standard length of a ProfiDAT compact Rail is 5 m. ® The rails can also be purchased as rail bends from Conductix-Wampfler (for more information, see KAT0515-0001). Fig. 3: Rail with positioning strip Hanger clamp ...
Page 32 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Expansion unit including anchor point The expansion unit connects two ProfiDAT compact Rails to each other and ® serves to compensate for the change in length of the ProfiDAT compact Rails ®...
Page 33: Electrical Components
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 4.3.2 Electrical components Overview of electrical components Fig. 11: Overview and arrangement of the electrical components, Example: Client with two antennas ® ProfiDAT compact adapter cable with bushing Antenna connection cable Splitter Power feed connection cable RSMA terminating resistor...
Page 34: Modes Of Operation
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Transceiver The transceiver is a PROFINET/PROFIsafe compatible communication device based on the IEEE 802.11n standard. Communication with PROFINET-IO uses a Layer 2 Tunneling Protocol (L2TP). The mounting can be on a wall, profile or top-hat rail mounting. ©...
Page 35: Transport, Packaging And Storage
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 5 Transport, Packaging and Storage 5.1 Transport 5.1.1 Safety instructions for transport Risk of death due to suspended loads! When lifting loads, there is a risk of death due to parts falling or swinging out of control. ...
Page 36: Transport Inspection
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 5.1.3 Transport inspection Immediately upon receipt, check the delivery for completeness and transport damage. In case of visible damage, proceed as follows: Do not accept delivery or accept it only with reservations. ...
Page 37: Storage Of Packaged Parts
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 5.3 Storage of packaged parts Store packaged parts under the following conditions: Do not store outdoors   Store in a dry, dust-free place Do not expose to aggressive media ...
Page 38: Assembly And Commissioning
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6 Assembly and Commissioning 6.1 Safety Personnel: Installation and commissioning may only be carried out by specially trained technicians!  Use the following personal protective equipment for all installation and commissioning work: Protective clothing ...
Page 39: Preparation
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.2 Preparation Required tools:  Crosscut saw Open-end wrench SW7 (M4)   Open-end wrench SW8 (M5) Open-end wrench SW13 (M8)   Hexagon screwdriver (Allen key) SW 2.5  Cordless drill - screwdriver Bit attachment hexagon socket (Torx) TX8 ...
Page 40: Grounding
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.3 Grounding The system operator must ensure sufficient grounding of the support structures (substructures), particularly the coated components. Safety regulations and country-specific directives for the grounding of electrical equipment (e.g., VDE/UVV/VBG4) must be followed. The grounding of the support structure (substructure) must be taken into account for different applications: Protection against electrical shock ...
Page 41: Grounding Implementation Instructions
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.3.2 Grounding implementation instructions  The ProfiDAT compact Rail (ground conductor rail) must be at the beginning and end as well as every 5th connector point to ® be connected to the support structure (substructure). The cross-section of the ground conductor rail must be at least 16 mm². ...
Page 42 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Fig. 13: PE connector with grounding cable Item Name Hexagon nut, DIN 934 Locking edge washer Grounding cable feed shoe Serrated washer PE connector Grounding cable MAL0515-0001c-EN www.conductix.com translated document page 42 of 105...
Page 43: Mechanical Installation
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.4 Mechanical installation Personnel: Installation by technical personnel only   At least 2 people The following describes the installation of the data transmission system step by step in a logical sequence.
Page 44: Installing The Power Feed
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Mount the hanger clamp (1) on the side of the support structure (substructure).  Fix the hanger clamps with an expanding rivet (2). Combined hanger clamp The mounting of combined hanger clamps can be found in the respective documentation of the conductor rail system. 6.4.2 Installing the power feed The power feed of the signal in the ProfiDAT...
Page 45 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Fig. 21: Hole for the stationary antenna is outside the center Fig. 22: Power feed with stationary antenna from the front Work steps:  Determine the position of the through hole for the power feed in the support structure (substructure) according to Fig. 19 - Fig.
Page 46: Mounting The Expansion Unit
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.4.3 Mounting the expansion unit 6.4.3.1 Required materials 1 x expansion unit including anchor point 1 x rail adapter (without positioning strip)   (Mat.-No.: 3259834) (Mat.-No .: 3259845) Fig. 23: Expansion unit including anchor point Fig.
Page 47 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.4.3.2 Mount the expansion unit at the end of the segment (with and without a positioning strip) Because a transfer guide is installed as standard on the end feed, it must first be removed before the expansion unit can be installed: ...
Page 48 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  If the anchor point screw is not installed in the expansion unit (see system layout), then it must be mounted in the drill holes in the transfer guides (A) (see Fig.
Page 49 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 max. 25 mm Fig. 34: Expansion unit - end feed (mounted on the left), F = Anchor point System with positioning strip Fig. 35: Expansion unit - end feed (mounted on the right) MAL0515-0001c-EN www.conductix.com translated document...
Page 50 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.4.3.3 Mount expansion unit for line feed  Loosen the 4 self-tapping screws M3 x 8 (3) to be able to remove the connector (center) (2) (screw type: hexagon socket (TorxPlus) TP 10) (see Fig.
Page 51 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 System without a positioning strip Fig. 38: Line feed without positioning strip System with positioning strip Fig. 39: Line feed with positioning strip L = 140 mm + 2 x 12.5 mm = 165 mm max.
Page 52 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Fig. 42: Determine air gap = lowest occurring temperature in the application = highest possible operating temperature in the application * = Ambient temperature during assembly Instructions for determining the air gap: Enter the connecting line from t to t Enter the ambient temperature during assembly t...
Page 53: Mount The Profidat ® Compact Rail
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.4.4 Mount the ProfiDAT compact Rail ® The first ProfiDAT compact Rail is to be mounted at the beginning of the power feed. At the end, the system must also be completed ®...
Page 54: Mount Connectors
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.4.5 Mount connectors The individual rails are connected to one another via connectors. PE connectors are used to connect the grounding cable. According to the installation plan, these are placed at the beginning or end of the system and at every 5th connector point installed.
Page 55: Mount The Pe Connector
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 m a x . 0 ,5 m m Fig. 49: Maximum offset of the connector point in the X direction (direction of travel) If both rails have an offset of more than 0.5 mm in the Y direction, then at least one rail must be replaced! ATTENTION! M a x .
Page 56: Adjust The Length Of The Profidat ® Compact Rail
In order for the damping to be as low as possible, the rails must be precisely machined and connected at the connection points. We therefore recommend that the installation only be carried out by Conductix-Wampfler personnel.
Page 57 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Area A Area B Fig. 53: Deburr ProfiDAT ® compact Rail Sharp edges and/or burrs lead to increased wear of the sliding contacts in a very short period of time! With bad saw cuts, the connection points can be affected by a gap or offset, ATTENTION! which can have a negative impact on the quality of the data transmission.
Page 58 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 If the length of the ProfiDAT compact rail must be adjusted, the holes for the connector in the ProfiDAT compact rail must be ® ® redrilled. A special drilling jig is available for this purpose (catalog no: 05-V015-0005). Work steps: Fig.
Page 59 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  To set the adjusting ring to the correct dimension, the step drill M3 90° (5) is first inserted into the drilling hole (1) up to the stop. Fig. 55: Step drill M3 90° ...
Page 60 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Fig. 58: Remove the step drill (5) with tightened adjusting ring (7) from the drilling hole  Position the ProfiDAT® compact rail (8) at the drill- ® ing jig. Fig. 59: Position the ProfiDAT ®...
Page 61 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  To release the drilling device, open the eccentric ten- sioner (9) (A) and loosen the adjusting nut (10) (B). Fig. 60: Open/looseng eccentric tensioner (9) and adjusting nut (10) Fig.
Page 62 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  In order to fix the ProfiDAT compact rail (8) in the ® drilling jig, close the eccentric tensioner (9) (A) and tighten the adjusting nut (10) (B). Fig. 63: Fix the ProfiDAT compact rail in the drilling jig ®...
Page 63 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Open/loosen the eccentric tensioner (9) and the ad- justing nut (10), to remove the ProfiDAT compact ® rail. Fig. 66: Remove the ProfiDAT ® compact rail Fig. 67: Rail is drilled ...
Page 64: Transfers
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.4.8 Transfers In order to ensure a trouble-free transfer of the collector at transfer points, the following additional conditions must be observed: The distance between the opposing transfer guide is max. 10 mm in the X axis (direction of travel) (see Fig. 69) ...
Page 65: Mount The Positioning System
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 It must be ensured that the center axis of the ProfiDAT compact Rail (A) is mounted exactly ® on the center axis of the collector (B) and that the specified mounting distance between the installation base plate and the rail is observed (see installation plan and Fig.
Page 66: Connect The Pe Cable To The Pe Connector
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 m a x . 2 0 m m Fig. 75: Maximum height of the code tape 6.4.11 Connect the PE cable to the PE connector The ProfiDAT compact Rail must be connected to the customer's PE cable at the power feed points. If the route is interrupted by ®...
Page 67: Use Of The Profidat ® Compact Rail Without Pe Function
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Do not crimp the PE cable! Comply with the bending radii of the PE cables. ATTENTION! The PE cable must be suitable for an operating temperature of at least 90° C! ATTENTION! 6.4.12 Use of the ProfiDAT compact Rail without PE function...
Page 68: Electrical Installation
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.5 Electrical installation Risk of death by electrical shock! Contact with energized components can lead to death or severe injury by electrical shock. There is also a risk of injury from shock reactions, falling or being thrown across the room as a DANGER! result of an electrical shock.
Page 69: Connect The Mobile Transceiver To The Vehicle
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 For power supply via 4-pole socket (Option 1):  Insert the Ethernet connector (RJ45) into the P1 socket (Option 1) on the transceiver (see Fig. 77). Observe the information and safety instructions in the manufacturer's documentation.
Page 70 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 For power supply via 4-pole socket (Option 1):  Insert the Ethernet connector (RJ45) into the P1 socket on the transceiver (see Fig. ).Observe the information and safety instructions in the manufacturer's documentation! ...
Page 71: Connect The Transceiver (Access Point) To The Stationary Antenna
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.5.3 Connect the transceiver (Access Point) to the stationary antenna The connecting cable for the power feed to the ProfiDAT compact Rail is mounted between the transceiver (Access Point) and the ®...
Page 72 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Lead the two connection cables (E) to the power feeds (1) (see Fig. 79).  Connect the QMA connector to the QMA socket (1) of the power feed (stationary antenna) (insert). Also connect second connector.
Page 73: Connect The Transceiver (Client) To The Mobile Antenna
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.5.4 Connect the transceiver (Client) to the mobile antenna The mobile antenna connection cables of the collector are mounted on the transceiver (Client) on the vehicle. Also observe the information and safety instructions in the manufacturer's documentation when installing the connection cables! Fig.
Page 74 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Work steps:  Mount each adapter cable A to the transceiver (Y). The N plug of the adapter cable (A) can also be used as a control cabinet bushing.  Route the connecting cable (H) from the collector (with a mobile antenna) to the antenna connecting cable (J). ...
Page 75 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Work steps:  Mount each adapter cable A to the transceiver (Y). The N plug of the adapter cable (A) can also be used as a control cabinet bushing.  Route the connecting cable (H) from the collector (with a mobile antenna) to the antenna connecting cable (J). ...
Page 76: Checklist And Initial Commissioning
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 6.6 Checklist and initial commissioning This checklist serves as a guideline to ensure the safe operation of the ProfiDAT compact system! ® The checklist is intended for qualified professionals who install and commission data transmission systems and are familiar with the regulations on safety at work and accident prevention.
Page 77 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Description Remark: o.k./n.o.k Installation The distance between the ProfiDAT compact hanger clamps (suspension distance) is correct ® 1.1. according to section 6.4.1. The collector is correctly aligned with the ProfiDAT compact Rail.
Page 78 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 ® ProfiDAT compact Connection ® The ProfiDAT compact Transceiver on the vehicle is turned on and the LAN is connected Turn on the 24 V power supply to the ProfiDAT compact Transceiver and allow at least 1 minute ®...
Page 79 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Commissioning Collector test — low speed Test: Travel the entire guideway at 10% of the maximum speed. Observe the activity of the collector on the ProfiDAT compact Rail, particularly at the rail joints, switches, lifters, joints and ®...
Page 80: Operation
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 7 Operation 7.1 Safety Danger of injury due to Improper operations can result in serious personal injury and material damage. improper operation!  Carry out all operating steps according to the specifications of this mounting instruction. ...
Page 81: Service And Maintenance
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 8 Service and Maintenance 8.1 Safety Risk of injury due to improper maintenance works! Improper maintenance can cause serious injuries to persons or damage to property.  Before starting work, ensure sufficient space for assembly. WARNING! ...
Page 82: Maintenance Schedule
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 8.2 Maintenance schedule The following sections describe the maintenance tasks required for optimal, trouble-free operation. The tasks specified and performed as per the maintenance plan must be logged. If regular checks reveal increased wear, the required maintenance intervals should be shortened in accordance with the actual signs of wear.
Page 83: Documentation
Documentation  The results of inspections and the measures taken are to be documented in written reports.  Conductix-Wampfler must be informed immediately of any defects or malfunctions that occur during the test phase and within the warranty period. 8.2.2 Maximum wear of the sliding contacts Fig.
Page 84: Replacement Of The Sliding Contact
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 8.2.3 Replacement of the sliding contact Work steps:  Pull off the angled blade receptacle (1) of the PE cable (see Fig. 86 ). Fig. 86: Pull off the angled blade receptacle ...
Page 85 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Pull the data cable so that the collector head can be better loosened from the joint (see Fig. 88 and Fig. 89). pull push Fig. 88: Pull data cable (HF cable) (loop from above) pull Fig.
Page 86 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Remove the collector head (1) from the joint (2) (see Fig. 90 and Fig. 91). If necessary, use a flat-head screwdriver ≤ 3.0.  Disconnect the collector head (1) from the connector (2) of the data cable (HF cable) (3). The data cable (HF cable) must protrude approx.
Page 87 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Check the sliding elements on the cover for wear (see Fig. 93 ). For heavy wear (> 1.5 mm), order a new collector head (copper graphite: 051592-11 or graphite: 051592-12). Fig.
Page 88 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  In the event that the springs have loosened in the collector housing, they can be mounted as follows:  Apply the adhesive (LOCTITE 406) to the 1st turn of the spring (1) (two times).
Page 89 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Remove worn sliding contact from the insulation:  Unscrew the STS-plus 1.4x4-T5 screw using a TX 5 Torx screwdriver (see Fig. 98) and remove the worn sliding contact (see Fig. 99).
Page 90 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Tighten STS-plus 1.4x4 - T5 screw (5) to secure the sliding contact (1). Tightening torque: 0.2 Nm Fig. 102: Tighten STS-plus 1.4x4 - T5 screw  Mount the collector housing including the glued compression springs (1) on the balance including the sliding contact (2) (see Fig.
Page 91 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Press the cover slightly downward by hand several times (as far as it will go) and spring it back. The housing must be easy to move (see Fig. 105). Fig.
Page 92: Replacement Of The Collector Head
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 8.2.4 Replacement of the collector head Work steps:  Pull off the angled blade receptacle (1) of the PE cable (see Fig. 108). Fig. 108: Pull off the angled blade receptacle ...
Page 93 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Pull the data cable so that the collector head can be better loosened from the joint (see Fig. 110 and Fig. 111). pull push Fig. 110: Pull data cable (HF cable) (loop from above) pull Fig.
Page 94 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Remove the collector head (1) from the joint (2) (see Fig. 112 and Fig. 113). If necessary, use a flat-head screwdriver ≤ 3.0.  Disconnect the collector head (1) from the connector (2) of the data cable (HF cable) (3). The data cable (HF cable) must protrude approx.
Page 95 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Connect the collector head (1) to the data cable (HF cable) (2). To do this, fix the data cable (HF cable) (2) into the circuit board connector (3). Fig. 115: Mount the collector head on the data cable (HF cable) ...
Page 96 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Mount the collector head (5) on the collector arm (6). Fig. 117: Mount the collector head on the collector arm  The collector head must click twice over the side bolts. Fig.
Page 97 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Pull out the data cable (HF cable). Fig. 119: Pull out the data cable (HF cable) The data cable (HF cable) must rest on the inner radius after being pulled out! ATTENTION! ...
Page 98 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Check length of PE cable (x = 120 mm) (see Fig. 121). Fig. 121: Check length X The angled blade receptacle must be facing down after retraction. It must not twist! ATTENTION! ...
Page 99 Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515  Move the collector head back and forth (see Fig. 123). Fig. 123: Move the collector head back and forth The PE cable must not be bent or compressed! ATTENTION! MAL0515-0001c-EN www.conductix.com translated document...
Page 100: Troubleshooting
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 9 Troubleshooting Danger of injury due to improper troubleshooting! Improper troubleshooting can result in serious injury to person and property.  Contact the manufacturer in case of malfunction. WARNING!  Only allow fault correction to be conducted by personnel from or authorized by the manufacturer.
Page 101: Disassembly And Disposal
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 10 Disassembly and Disposal 10.1 Safety Danger of injury due to improper disassembly! Stored residual energy, sharp components, and points and edges on and in the data- transmission system or the required tools can cause injuries. WARNING! ...
Page 102: Disposal
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 Personnel May only be carried out by trained technicians   At least 2 people Required tools  Open-end wrench SW8 (M5) Open-end wrench SW10 (M6)   Open-end wrench SW13 (M8) Cordless drill - screwdriver ...
Page 103: Further Documents
® Data Transmission System Program 0515 11 Further Documents 11.1 Declaration of Conformity The Declaration of Conformity for this product can be obtained from Conductix-Wampfler upon request. 11.2 Other applicable documents ID No. Document No. Document Name C79000-G8900-C325-04 Industrial Wireless LAN, SCALANCE W770/W730 Operating Instructions...
Page 104: Air Gap Diagram
Mounting Instructions ProfiDAT compact ® Data Transmission System Program 0515 11.3 Air gap diagram MAL0515-0001c-EN www.conductix.com translated document page 104 of 105...
Page 105: Index
Troubleshooting ............... 100 Modes of operation ............. 34 Type plate ................28 Operating conditions ............26 Unauthorized persons ............10 Conductix-Wampfler GmbH Phone +49(0) 7621 / 662-0 Rheinstraße 27 + 33 Fax: +49 (0) 7621 662-144 79576 Weil am Rhein - Märkt info.de@conductix.com...

Conductix-Wampfler ProfiDAT compact Mounting Instructions

1 General Information

2 Safety Instructions

3 Technical Data

4 Product Description and Operating Principle

5 Transport, Packaging and Storage

6 Assembly and Commissioning

7 Operation

8 Service and Maintenance

9 Troubleshooting

10 Disassembly and Disposal

11 Further Documents

12 Index

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