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Pilz PSENvip R Operating Manual

Safe camera systems
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Operating Manual-1003449-EN-06

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Summary of Contents for Pilz PSENvip R

  • Page 1 PSENvip R, PSENvip R LR PSENvip E Safe camera systems Operating Manual-1003449-EN-06...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.

  • Page 3: Table Of Contents

    System cycle productive version ..................... 4.9.1 System cycle for standard press stroke..................4.9.2 System cycle for box bending press stroke ................4.9.2.1 Acknowledgement when starting at top dead centre ..............57 Operating Manual PSENvip R, PSENvip R LR,PSENvip E 1003449-EN-06...
  • Page 4 ..................Error Management ........................9.1.1 Transmitter/receiver error ......................9.1.2 Major errors ..........................Change, maintenance ......................10.1 Regular checks and maintenance .................... 10.2 Check after modification ......................10.3 Cleaning the lens ........................Operating Manual PSENvip R, PSENvip R LR,PSENvip E 1003449-EN-06...
  • Page 5 Contents Technical details ........................11.1 Safety characteristic data ......................Order reference ........................12.1 Device ............................12.2 Accessories ..........................Attachment ..........................13.1 Check list ..........................Operating Manual PSENvip R, PSENvip R LR,PSENvip E 1003449-EN-06...

  • Page 6: Introduction

    Validity of the documentation This documentation is valid for PSENvip E from version 1.0/year of build 2014 and PSEN- vip R/PSENvip R LR from Hardware version 2 and Firmware version 2.0/year of build 2016. It is valid until new documentation is published.

  • Page 7: Definition Of Symbols

    It also highlights areas within the text that are of particular import- ance. INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PSENvip R, PSENvip R LR,PSENvip E 1003449-EN-06...

  • Page 8: Overview

    Evaluation of protected field and fast shutdown of the press if the protected field is viol- ated 2 outputs to control the transmitter Communication via Ethernet interface with the CNC Troubleshooting and diagnostics Operating Manual PSENvip R, PSENvip R LR,PSENvip E 1003449-EN-06...
  • Page 9 The productive version monitors a dynamic protected field. PSENvip automatically detects a tool contour. The adjustment during initial commissioning or during a tool change is made using the web interface on the CNC. Operating Manual PSENvip R, PSENvip R LR,PSENvip E 1003449-EN-06...

  • Page 10: Safety

    Base version A control system PSSu PLC from the automation system PSS 4000 from Pilz must be used for safety-related evaluation of the PSENvip signals. The control system must have the FS resource system section. The special module PSSu K F FAU B must be used for signal evaluation.
  • Page 11 – Brake ramp monitoring by the PAS4000 user program – Brake ramp monitoring by PSEnvip From Hardware version 2 and Firmware version 2.0 the receiver PSENvip R/PSENvip R LR is supported by a procedure for braking ramp monitoring. For braking ramp monitoring by PSENvip, a special module PSSu K F FAU P from Hardware version 3 and Firmware version 2.0.

  • Page 12: Safety During Operation

    With box bending and/or back gauge bending mode, the protected field is partly blanked. Around the bending line there is an increased risk of crushing and trapping of fingers or hands. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 12 1003449-EN-06...
  • Page 13 Correct handling with flat workpieces Grip the metal sheet by the front corners. Thumbs should be on top of the sheet, palms should hold the sheet from below. Fig.: Handling flat workpieces Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 13 1003449-EN-06...
  • Page 14 As you hold the sheet, do not reach with your hands into the box. During the bending op- eration, fingers or hands can become crushed or trapped between the workpiece and up- per tool. Fig.: Handling box bending Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 14 1003449-EN-06...

  • Page 15: Tool Shapes

    Secure these zones with appropriate additional measures: – Carry out a hazard analysis. – Raise the regular switchover point, which initiates braking at low speed. The switchover point must be monitored by the safety system. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 15 1003449-EN-06...
  • Page 16 – Each press stroke must be acknowledged by the operator prior to ini- tiation. Please also note the following guidelines in danger zones in areas that cannot be detected and monitored by the safeguard. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 16 1003449-EN-06...
  • Page 17 PSENvip (e.g. tools with a radius greater than 25 mm) will lead to the risk of fingers or hands being crushed or trapped! Fig.: Crush points when the tool is wider than the protected field Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 17 1003449-EN-06...

  • Page 18: Safety Guidelines

    Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.). 3.2.4 Safety during commissioning, installation and operation Please read the guidelines stated in the chapters entitled "Commissioning", "Installation" and "Operation". Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 18 1003449-EN-06...

  • Page 19: Disposal

    In safety-related applications, please comply with the mission time T in the safety-related characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 19 1003449-EN-06...

  • Page 20: Function Description

    A stop of the press stroke is initiated. On the productive version, safety functions must be implemented in the PAS4000 user pro- gram in order to safeguard dynamic muting. Certified Pilz blocks are available for this the PAS4000 Library.
  • Page 21 The shape and size of the protected field depend on the bending function and the machine- dependent overrun. A reduced protected field is possible for box bending and/or back gauge mode (see Protected field modes). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 21 1003449-EN-06...

  • Page 22: Protected Field

    The height of the protected field depends on the overrun (see Overrun [ 29]) 1 mm overrun 2 mm overrun 14 mm 44 mm Fig.: Size of the protected field Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 22 1003449-EN-06...

  • Page 23: Protected Field Modes

    Use of the protected field modes depends on the tool class. Not all protected field modes can be selected with tool class 2 and 3. Protected field mode Tool class Standard Full protected field Box bending Front segments blanked Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 23 1003449-EN-06...
  • Page 24 Function description Protected field mode Tool class Back gauge Rear segments blanked The operation must be confirmed after each press stroke by operating a pushbutton. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 24 1003449-EN-06...

  • Page 25: Standard Protected Field Mode

    Standard protected field mode The full protected field is available with standard protected field mode. This protected field mode is applied for flat workpieces. Fig.: Standard protected field mode Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 25 1003449-EN-06...

  • Page 26: Box Bending Protected Field Mode

    Around the bending line there is an increased risk of crushing and trapping of fingers or hands because the front segments of the protected field are blanked. Make sure that the workpiece is handled correctly (see Chapter "Safety"). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 26 1003449-EN-06...

  • Page 27: Back Gauge Protected Field Mode

    Around the bending line there is an increased risk of crushing and trapping of fingers or hands because the rear segments of the protected field are blanked. Make sure that the workpiece is handled correctly (see Chapter "Safety"). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 27 1003449-EN-06...

  • Page 28: Box Bending With Back Gauge Protected Field Mode

    Around the bending line there is an increased risk of crushing and trapping of fingers or hands because the front and rear segments of the protected field are blanked. Make sure that the workpiece is handled correctly. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 28 1003449-EN-06...

  • Page 29: Overrun

    If the overrun is greater than the configured value, the control system PSSu PLC must pre- vent the continuation of the press stroke at fast closing speed (>10 mm/s) (e.g. interlock, press stroke only possible in creep speed mode, press restart). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 29 1003449-EN-06...

  • Page 30: Overrun Test

    The test must be carried out after the control system is switched on, for example, so that the initial stroke after switching the press on is a test stroke. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 30 1003449-EN-06...

  • Page 31: Muting End Point (Productive Version)

    Via the safety system's user program, make sure that downward movement in rapid traverse mode is not enabled until communication between the safety system and PSSU K F FAU P has been completed without error. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 31 1003449-EN-06...

  • Page 32: Dynamic Muting (Productive Version)

    If the workpiece is thinner than 1 mm, it will not be detected by the advance measurement beam. Remedy: Attach a magnetic metal sheet to the lower tool (covering the die V-groove). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 32 1003449-EN-06...
  • Page 33 LEDs OSSD and Mute. On the receiver, an LED lights up green when the OSSD signal is 1 (protected field clear). It lights up red when the OSSD signal is 0 (protec- ted field interrupted). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 33 1003449-EN-06...
  • Page 34 4 mm configured muting end point: 4 ... 1.6 mm OSSD signal: 1 -> 0 Mute signal: 0 LED OSSD = goes out LED Mute = off Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 34 1003449-EN-06...

  • Page 35: Standard Interrupted Press Stroke

    (pinch point) Upper tool continues moving for the overrun distance, protected field interrupted. Object is re- moved. Protected field cleared. Press stroke can be resumed. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 35 1003449-EN-06...
  • Page 36 Control system initiates the stop- ping of the press stroke. Upper tool continues moving for the overrun distance, protected field interrupted. Object is re- moved. Protected field cleared. Press stroke can be resumed. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 36 1003449-EN-06...

  • Page 37: Braking Ramp Monitoring (Productive Version)

    Braking ramp monitoring using PSENvip From Hardware version 2 and Firmware version 2.0 the receiver PSENvip R/PSENvip R LR is supported by a procedure for braking ramp monitoring. For braking ramp monitoring by PSENvip, a special module PSSu K F FAU P from Hardware version 3 and Firmware ver- sion 2.0 is required.

  • Page 38: System Cycle Base Version

    BDC: Bottom dead centre v = 0: Closing speed at top/bottom dead centre v > 10 mm/s: Closing speed in rapid traverse v ≤10 mm/s: Closing speed in creep speed mode Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 38 1003449-EN-06...

  • Page 39: System Cycle For Standard Press Stroke

    Status Press Foot switch System-Init v = 0 OSSD v > 10 mm/s Creep speed v £ 10 mm/s v = 0 Downward movement (creep speed) Protected field: Free Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 39 1003449-EN-06...
  • Page 40 = 0 System-Init v > 10 mm/s OSSD 0 or 1 Creep speed v £ 10 mm/s v = 0 Press is at top dead centre Protected field: Free Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 40 1003449-EN-06...
  • Page 41 Function description Signal/action Status Press Foot switch System-Init v = 0 OSSD v > 10 mm/s Creep speed v £ 10 mm/s v = 0 Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 41 1003449-EN-06...

  • Page 42: System Procedure In Box Bending Press Stroke

    = 0 Acknowledgement of "re- 0 -> 1 duced protected field" pro- v > 10 mm/s tected field mode System-Init v £ 10 mm/s OSSD Creep speed v = 0 Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 42 1003449-EN-06...
  • Page 43 > 10 mm/s tected field mode v £ 10 mm/s System-Init OSSD 0 or 1 v = 0 Creep speed Press is at top dead centre Protected field: Free Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 43 1003449-EN-06...
  • Page 44 Foot switch Acknowledgement of "re- duced protected field" pro- v = 0 tected field mode v > 10 mm/s System-Init OSSD v £ 10 mm/s Creep speed v = 0 Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 44 1003449-EN-06...

  • Page 45: Acknowledgement After Protected Field Meets The Workpiece

    = 0 tected field mode System-Init v > 10 mm/s OSSD Creep speed Downward movement is stopped, full protected field meets the workpiece Protected field: Interrupted Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 45 1003449-EN-06...
  • Page 46 > 10 mm/s tected field mode v £ 10 mm/s System-Init OSSD v = 0 Creep speed Press is at bottom dead centre Protected field: Interrupted Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 46 1003449-EN-06...
  • Page 47 Creep speed Press is at top dead centre Protected field: Free Signal/action Status Press Foot switch Acknowledgement of "re- duced protected field" pro- tected field mode System-Init OSSD Creep speed Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 47 1003449-EN-06...

  • Page 48: System Cycle For Back Gauge Press Stroke

    On each press stroke, the "Reduced protected field"protected field mode must be started via an acknowledgement. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 48 1003449-EN-06...

  • Page 49: System Cycle For Overrun Measurement

    Downward movement with maximum closing speed v , braking process initiated, start of overrun measurement Protected field: Interrupted Signal/action Status Press OverrunMeasurement Overrun measurement 1 (evaluation field clear) v max Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 49 1003449-EN-06...
  • Page 50 When the protected field is clear again, on the base version, overrun measurement will be reset automatically. On the productive version, overrun measurement will be reset when the protected field is clear again and is at full size. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 50 1003449-EN-06...

  • Page 51: System Cycle Productive Version

    Monitoring of pinch point: if the advance measuring field reaches the pinch point, monitor- ing of the pinch point must be started The upward movement of the press is assumed as a safe movement. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 51 1003449-EN-06...
  • Page 52 BDC: Bottom dead centre v = 0 mm/s: Closing speed at top/bottom dead centre v > 0 mm/s: Downward movement v < 0 mm/s: Upward movement Mute: influences mute signal Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 52 1003449-EN-06...

  • Page 53: System Cycle For Standard Press Stroke

    > 0 Mute Muting OSSD Inactive Monitoring of braking ramp Inactive Monitoring of pinch point Inactive Downward movement, advance measuring field touches workpiece at the pinch point (KP) Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 53 1003449-EN-06...
  • Page 54 Dynamic muting: End Position = Minimum protected field height (including reserve, without advance measuring field) Position = <Configured muting end point> + 0.4 mm (rounded to mm) Position value is frozen Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 54 1003449-EN-06...
  • Page 55 Dynamic muting: Inactive Position = Frozen value Signal/action Status Press Foot switch System-Init OSSD Mute Muting OSSD Inactive Monitoring of braking ramp v = 0 Monitoring of pinch point Inactive Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 55 1003449-EN-06...
  • Page 56 Position = <Configured overrun> + 6 mm + 2 mm Signal/action Status Press Foot switch System-Init v = 0 OSSD Mute Muting OSSD Inactive Monitoring of braking ramp Inactive Monitoring of pinch point Inactive Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 56 1003449-EN-06...

  • Page 57: System Cycle For Box Bending Press Stroke

    Downward movement (rapid traverse) Protected field: Free Dynamic muting: Inactive Position = Protected field height (including reserve + advance measuring field) Position = <Configured overrun> + 6 mm + 2 mm Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 57 1003449-EN-06...
  • Page 58 Position = Protected field height (including reserve + advance measuring field) Position = <Configured overrun> + (6 mm + 2 mm) – (2 mm x number of muting stages) Example for 2nd muting stage: Position = <Configured overrun> + 4 mm Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 58 1003449-EN-06...
  • Page 59 4 ... 1,6 mm Start Muting OSSD Monitoring of braking ramp Active Monitoring of pinch point Inactive Downward movement Protected field: Interrupted Dynamic muting: Inactive Position = Frozen value Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 59 1003449-EN-06...
  • Page 60 Monitoring of braking ramp Inactive Monitoring of pinch point Inactive Upward movement, advance measuring field is cleared Protected field: Free or interrupted Dynamic muting: Inactive Position = Frozen value Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 60 1003449-EN-06...
  • Page 61 Acknowledgement of "re- duced protected field" pro- v = 0 tected field mode System-Init OSSD Mute Muting OSSD Inactive Monitoring of braking ramp Inactive Monitoring of pinch point Inactive Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 61 1003449-EN-06...

  • Page 62: Acknowledgement After Protected Field Meets The Workpiece

    Press Foot switch Acknowledgement of "re- duced protected field" pro- tected field mode System-Init OSSD Mute Muting OSSD Inactive Monitoring of braking ramp Inactive Monitoring of pinch point Inactive Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 62 1003449-EN-06...
  • Page 63 Muting OSSD Monitoring of braking ramp Inactive Monitoring of pinch point Inactive Downward movement, advance measuring field touches workpiece at the pinch point (KP) Protected field: Free Dynamic muting: Start Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 63 1003449-EN-06...
  • Page 64 Protected field: Interrupted Dynamic muting: End Position = Minimum protected field height (including reserve, without advance measuring field) Position = <Configured overrun> + 0.4 mm (rounded to mm) Position value is frozen Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 64 1003449-EN-06...
  • Page 65 4 ... 1,6 mm Muting OSSD Active Monitoring of braking ramp Monitoring of pinch point Inactive Press is at bottom dead centre Protected field: Interrupted Dynamic muting: Inactive Position = Frozen value Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 65 1003449-EN-06...
  • Page 66 Press is at top dead centre Protected field: Free Dynamic muting: Inactive Position = Protected field height (including reserve + advance measuring field) Position = <Configured overrun> + 6 mm + 2 mm Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 66 1003449-EN-06...
  • Page 67 Acknowledgement of "re- duced protected field" pro- v = 0 tected field mode System-Init OSSD Mute Muting OSSD Inactive Monitoring of braking ramp Inactive Monitoring of pinch point Inactive Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 67 1003449-EN-06...

  • Page 68: System Cycle For Back Gauge Press Stroke

    On each press stroke, the "Reduced protected field"protected field mode must be started via an acknowledge- ment. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 68 1003449-EN-06...

  • Page 69: System Cycle For Box Bending With Back Gauge Press Stroke

    On each press stroke, the "Reduced protected field"protected field mode must be started via an acknowledgement. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 69 1003449-EN-06...

  • Page 70: Web Interface

    It is possible to check that the transmitter and receiver are aligned correctly. Service System's configuration data, diagnostic data, Firmware status and error messages for support with troubleshooting. Have this data ready if you require support from Pilz if there is an error. Settings Adjusting the settings: the settings can be changed once a password has been entered.

  • Page 71: Installation

    – Check the mounting of the transmitter and receiver on a regular basis. – Check that the mounting of the transmitter and receiver is not acci- dentally working its way loose as a result of vibration from the press brake. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 71 1003449-EN-06...

  • Page 72: Install Transmitter And Receiver

    Fasten the adjustment plate and mounting plate as shown in the following diagram. En- sure that the flat washers, spring washers and nuts are attached in the right order. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 72 1003449-EN-06...
  • Page 73 Viewed from the operator's side, the receiver is installed on either the left or right-hand bracket and then the transmitter on the other bracket. Slide the nut slot on the adjustment plate into the groove on the bracket attached to the upper die. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 73 1003449-EN-06...

  • Page 74: Dimensions

    Installation Dimensions 5.3.1 Transmitter Fig.: Dimensions: Transmitter (dimensions in mm) Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 74 1003449-EN-06...

  • Page 75: Receiver

    Installation 5.3.2 Receiver Fig.: Dimensions: Receiver (dimensions in mm) 5.3.3 Fastening kit for the transmitter Fig.: Dimensions: Fastening kit for the transmitter (dimensions in mm) Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 75 1003449-EN-06...

  • Page 76: Fastening Kit For The Receiver

    Installation 5.3.4 Fastening kit for the receiver Fig.: Dimensions: Fastening kit for the receiver (dimensions in mm) Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 76 1003449-EN-06...

  • Page 77: Wiring

    Earth the cable shield connection within the control cabinet, e.g. on a bus bar. We recommend you use Pilz ready-made cable to connect the PSENvip (see Order refer- ences). To use the PSENvip in accordance with the requirements of UL, only use cables listed under Category Code CYJV.

  • Page 78: Receiver

    SerDes- orange blue We recommend you use Pilz ready-made cable (see Order references). If you wish to make the connection cable yourself, please use: Category Cat5 cable STP star quad cable Cable with a diameter of AWG22 Operating Manual PSENvip R, PSENvip R LR,PSENvip E...

  • Page 79: Transmitter

    Configuration: Pin no. Designation Cable colour 24 V DC brown TRM_SYNC white blue TRM_ON black Housing We recommend you use Pilz ready-made cable (see Order references). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 79 1003449-EN-06...

  • Page 80: Connection Diagram

    Wiring Connection diagram Mounting PSENvip E PSSu K F FAU +24 V TRM_SYNC TRM_ON PSENvip R/PSENvip R LR SerDes+ +5 V SerDes- Fig.: Connection diagram Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 80 1003449-EN-06...

  • Page 81: Commissioning

    CNC or PC is stated in the configuration of the PSSu K F FAU (see online help for PAS4000). Prerequisites: A web browser is installed on the CNC or PC. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 81 1003449-EN-06...

  • Page 82: Initial Commissioning

    A test report must be generated and archived during initial commissioning. Please note the guidelines given under "Safety". The individual steps are described in the following subsections. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 82 1003449-EN-06...

  • Page 83: Align Transmitter And Receiver

    There are three notches on the adjustment plate and auxiliary adjustment plate for rotat- ing the transmitter and receiver. The transmitter or receiver is inserted into the slot holes on the adjustment plate (adjustment direction B). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 83 1003449-EN-06...
  • Page 84 Rotate the screwdriver blade in the required direction. You can use the left or right-hand notch to rotate the transmitter or receiver even further to the left or right. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 84 1003449-EN-06...

  • Page 85: Align Transmitter

    The illuminated target area must completely envelop the receiver. If you hold a white sheet of paper behind the receiver you will be able to see the contours of the receiver better. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 85 1003449-EN-06...
  • Page 86 If the illuminated target area does not enclose the receiver as shown in the diagram, then you will need to realign the transmitter INFORMATION Carefully align the illuminated target area to the receiver. This will make the adjustments in the following work stages easier. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 86 1003449-EN-06...
  • Page 87 2: M3 x 10 cylinder head bolts 3: Ø 3 mm DIN 1472 half length taper-grooved dowel pin Attach the bracket to the upper tool clamp. Fig.: Adjustment template with bracket Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 87 1003449-EN-06...

  • Page 88: Position Tool

    Tool class 3: Stamp The front and rear bending lines of the tool are out- side the protected field. The position of the bending lines must be considered in the hazard analysis. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 88 1003449-EN-06...

  • Page 89: Align Receiver

    The receiver is correctly aligned with the transmitter when The cross-hairs of both adjustment templates overlap The quadrants form a full circle and The centre point of the upper tool is on the bending line. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 89 1003449-EN-06...
  • Page 90 The tool centre point should be aligned with the horizontal guide (the horizontal guide is firmly in the middle of the range bar (see Make adjustment during tool change [ 92]). Fig.: Correct adjustment image Press the button Show guide frame. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 90 1003449-EN-06...
  • Page 91 After you have aligned the transmitter and receiver you will still need to carry out the step for "Adjustment during tool change" (see Adjustment dur- ing tool change [ 92]). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 91 1003449-EN-06...

  • Page 92: Make Adjustment During Tool Change

    The protective equipment must be tested following a tool change ad- justment! Use the standardised test piece to perform a function test, see under Test the function of the safeguard. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 92 1003449-EN-06...

  • Page 93: Tool Detection

    15 mm before the front bending line. Full or partial detection of the upper tool via the protected field. H1 B1 <15 mm >15 mm Fig.: Classification of tools into tool classes Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 93 1003449-EN-06...
  • Page 94 The front segments of the protected field are at least 15 mm away from the front bending line. These tools are safeguarded in compliance with the standards. Example: max. 32 mm > 15 mm > 15 mm Fig.: Example for tool class 1 Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 94 1003449-EN-06...
  • Page 95 The front segments of the protected field are less than 15 mm away from the front bend- ing line. These tools are not safeguarded in compliance with the standards. Example: <15 mm Fig.: Example for tool class 2 Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 95 1003449-EN-06...
  • Page 96 The front (V3) and/or rear (H3) bending lines are within the protected field. These tools are not safeguarded in compliance with the standards. Example: Fig.: Example for tool class 3 Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 96 1003449-EN-06...

  • Page 97: Adjustment In The Web Interface

    Confirm the adjustment within 3 seconds by pressing Confirm. You can exit the menu at any time without confirming by Cancel or select another option. In this case, the previous tool data will be retained. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 97 1003449-EN-06...

  • Page 98: Configure Braking Ramp Monitoring

    When the certified blocks for the PAS4000 library are used, the Excel tool can be used to calculated the required base values for braking ramp monitoring. The current Excel tool is available in the download area of the Pilz homepage. It is a packed file (ZIP file). The download is only available for registered users. Unregistered users can register free of charge.
  • Page 99 Function test with 10 mm and 15 mm test piece Position the 10 mm high section of the test piece on top of the lower tool. Initiate a press stroke. Fig.: Function test using test piece Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 99 1003449-EN-06...
  • Page 100 Failure to comply could result in a hazardous situation, which could lead to serious injury and death. In this case, have the safety equipment checked by qualified staff. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 100 1003449-EN-06...

  • Page 101: Operation

    PSSu PLC control system is reset after an internal error After the initialisation and self test, the PSENvip is ready for operation and protected field monitoring is active: Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 101 1003449-EN-06...
  • Page 102 PSSu K F FAU B, PSSu K F FAU P. Examples for displaying the protected fields in the web interface: Web interface Protected field mode Standard Back gauge Box bending Box bending with back gauge Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 102 1003449-EN-06...
  • Page 103 – Make sure that the workpiece is handled correctly (see Safety [ 12]). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 103 1003449-EN-06...

  • Page 104: Tool Change And Adjustment After Tool Change

    Once the test has been completed successfully, the system starts protected field monitoring automatically. If an error is detected during the test, protected field monitor- ing will not be started and an error is reported. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 104 1003449-EN-06...

  • Page 105: Set-Up Mode

    The OSSD LED on the receiver will be off. For tandem operation of presses it is now pos- sible to remove and to re-insert the receiver and the transmitter without an error mes- sage. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 105 1003449-EN-06...

  • Page 106: Diagnostics And Troubleshooting

    Except: If the PSSu K F FAU is operated without a receiver, no message is sent. Remedy: Rectify the error and acknowledge the error via the web interface. If you make an adjust- ment, acknowledgement is automatic. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 106 1003449-EN-06...

  • Page 107: Major Errors

    PSSu system. Remedy: Rectify the error and then restart the PSENvip (switch supply voltage off and then on again). If this doesn't help, exchange the device. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 107 1003449-EN-06...

  • Page 108: Change, Maintenance

    Failure to comply could result in a hazardous situation, which could lead to serious injury and death. In this case, have the safety equipment checked by qualified staff. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 108 1003449-EN-06...

  • Page 109: Regular Checks And Maintenance

    – Regular, depending on the pollution of the surrounding area Inspection of safeguards and protection measures on the press brake Test intervals: – At least annually (more frequently depending on use) Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 109 1003449-EN-06...
  • Page 110 The result of these tests must be entered in the inspection book or in the machine file. Any serious non-conformances must be rectified before the press brake is returned to operation. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 110 1003449-EN-06...

  • Page 111: Check After Modification

    – Modifications should only be carried out by persons with the neces- sary knowledge and experience (competent persons). Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 111 1003449-EN-06...

  • Page 112: Cleaning The Lens

    Spray the front lens using an alcohol glass cleaner. Do not allow drops to form on the lens. Use a soft cloth to wipe across the whole of the front lens. Remove any heavier dirt without scratching the front lens. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 112 1003449-EN-06...

  • Page 113: Technical Details

    12 V "0" to "1" – – Max. overall line capacit- ance Clmax – – 20 nF Potential isolation between input and internal module bus voltage – – Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 113 1003449-EN-06...
  • Page 114 95 mm 95 mm 95 mm Depth 192 mm 192 mm 136 mm 2.410 g 2.410 g 1.000 g Weight Where standards are undated, the 2014-04 latest editions shall apply. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 114 1003449-EN-06...

  • Page 115: Safety Characteristic Data

    A safety function's SIL/PL values are not identical to the SIL/PL values of the units that are used and may be different. We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 115 1003449-EN-06...

  • Page 116: Order Reference

    Adjustment templates with magnet 583 203 PSENvip AT spring Adjustment templates with spring element for attachment 583 207 mount PSENvip AT mech Adjustment templates with mechanical attachment 583 204 Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 116 1003449-EN-06...
  • Page 117 Supporting arms for installing PSENvip on a press, 583 206 additional PSENvip MB (583 205) required PSENvip MB Adapter pieces for mounting PSENvip AP on to any 583 205 bracket PSENvip TP Test piece 583 200 Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 117 1003449-EN-06...

  • Page 118: Attachment

    Make sure that there are no transparent materials between the transmitter and receiver (e.g. glass panel). Are all the mechanical connections to the PSENvip attached correctly? Cables are undamaged? Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 118 1003449-EN-06...
  • Page 119 Check protected field modes Do the protected field modes operate in accordance with the setting of the operating mode selector switch? Date: ………………………………………… Signature: ……………………………………………………………… Operating Manual PSENvip R, PSENvip R LR,PSENvip E | 119 1003449-EN-06...
  • Page 120 Front cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia +45 74436332 Brazil +61 3 95600621 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30...

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