Installation - Yamaha TW200 Service Manual

STEERING AND HANDLEBAR
ICHASI
A
I
Bearing race replacement steps:
- Remove the bearing races on the head pipe
using long rod
G)
and the hammer as shown.
- Remove the bearing race on the under bracket
using the floor chisel
@
and the hammer as
shown.
-Install the new dust seal and races.
354-005
354-007
3. Inspect:
-Handlebar
Bends/ Cracks/ Damage--+ Replace.
WARNING:
Do not attempt to straighten a bent handle-
bar as this may dangerously weaken the han-
dlebar.
INSTALLATION
Reverse the removal procedure.
Note the following points.
1. Apply:
- Lithium soap base grease
To bearing race.
2. Install:
-Upper balls
G)
-Under bracket
@
- Lower balls
®
Arrange the balls around race, and apply
more grease.
Ball Quantity/Size
Upper 22 pcs./3/14 in
Lower 19 pcs./1/4 in
6-22