Yamaha TW200P Owner's Manual
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Yamaha TW200P Owner's Manual

Yamaha TW200P Owner's Manual

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OWNER'S MANUAL
TW200P(C)
LIT-11626-15-17
5FY-28199-14

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Summary of Contents for Yamaha TW200P

  • Page 1 OWNER’S MANUAL TW200P(C) LIT-11626-15-17 5FY-28199-14...
  • Page 4 EAU03438...
  • Page 5 The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reduc- ing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

  • Page 6: Important Manual Information

    8 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. 8 Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 7 IMPORTANT MANUAL INFORMATION EW000000 PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADE- QUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 8 AFFIX DEALER LABEL HERE EAU04247 TW200P(C) OWNER’S MANUAL ©2001 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.

  • Page 9: Table Of Contents

    EAU00009 TABLE OF CONTENTS SAFETY INFORMATION ........1-1 Seat..............3-8 Safe riding ............1-1 Helmet holder...........3-9 Protective apparel ..........1-3 Shock absorber ..........3-9 Modifications ............1-3 Carrier ..............3-9 Loading and accessories .........1-3 Luggage strap holders ........3-10 Gasoline and exhaust gas .......1-5 Sidestand ............3-10 Location of important labels ......1-7 Ignition circuit cut-off system......3-11 DESCRIPTION............2-1 PRE-OPERATION CHECKS ......4-1...
  • Page 10 TABLE OF CONTENTS General maintenance and Drive chain slack ..........6-28 lubrication chart..........6-4 Lubricating the drive chain ......6-29 Removing and installing the Checking and lubricating the cowling and panels ........6-7 cables............6-30 Checking the spark plug ........6-9 Checking and lubricating the throttle grip Canister (for California only) ......6-11 and cable .............6-31 Engine oil and oil filter element ......6-11...
  • Page 11 Storage ............7-4 SPECIFICATIONS ..........8-1 CONSUMER INFORMATION ......9-1 Identification numbers ........9-1 Key identification number.........9-1 Vehicle identification number ......9-1 Model label............9-2 Reporting safety defects ........9-3 Motorcycle noise regulation ......9-4 Maintenance record .........9-6 Street and enduro motorcycle limited warranty ..........9-8 Yamaha extended service ......9-10...

  • Page 12: Safety Information

    EAU00017 Q SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPER- TISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE- MENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1.
  • Page 13 Q SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified oper- ators.

  • Page 14: Protective Apparel

    6. Passengers should also observe the precautions mentioned above. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
  • Page 15 Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.

  • Page 16: Gasoline And Exhaust Gas

    Q SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
  • Page 17 Q SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.

  • Page 18: Location Of Important Labels

    Q SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
  • Page 19 Q SAFETY INFORMATION q WARNING WARNING Improper loading can cause loss of control. BEFORE YOU OPERATE THIS VEHICLE, READ Read owner’s manual for proper loading. THE OWNER’S MANUAL AND ALL LABELS. 3JJ-28446-A0 ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. 3MX-2118K-A0 WARNING CAUTION...

  • Page 20: Description

    EAU00026 DESCRIPTION Left view 1. Fuel tank cap (page 3-5) 6. Air filter element (page 6-14) 2. Fuel cock (page 3-7) 7. Starter (choke) knob (page 3-8) 3. Helmet holder (page 3-9) 8. Shift pedal (page 3-4) 4. Luggage strap holders (page 3-10) 5.

  • Page 21: Right View

    DESCRIPTION Right view 14 13 12 11 9. Carrier (page 3-9) 14. Fuse (page 6-37) 10. Battery (page 6-34) 15. Luggage strap holders (page 3-10) 11. Engine oil level check window (page 6-11) 16. Spark arrester (page 6-16) 12. Brake pedal (page 3-5, 6-23) 13.

  • Page 22: Controls And Instruments

    DESCRIPTION Controls and instruments 1. Clutch lever (page 3-4, 6-22) 6. Right handlebar switches (page 3-3) 2. Left handlebar switches (page 3-2) 7. Brake lever (page 3-4, 6-23) 3. Speedometer unit (page 3-2) 8. Throttle grip (page 6-18) 4. Main switch/steering lock (page 3-1) 9.

  • Page 23: Instrument And Control Functions

    EAU00027 INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering Insert the key and turn it to “OFF”. EW000017 Never turn the key to “LOCK” while the motorcycle is moving. LOCK a. Push. b. Release. EAU00029 c. Turn. Main switch/steering lock EAU00043 The main switch/steering lock con- LOCK...

  • Page 24: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS 1. Turn signal indicator light “5” 1. Speedometer 1. Dimmer switch 2. High beam indicator light “&” 2. Odometer 2. Turn signal switch 3. Neutral indicator light “N” 3. Tripmeter 3. Horn switch “*” 4. Reset knob EAU00056 EAU00118 Indicator lights...
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS EAU00129 EAU00143 Horn switch “*” Start switch “,” Press this switch to sound the horn. Push this switch to crank the engine with the starter. EC000005 See page 5-1 for starting instruc- tions prior to starting the engine. 1.

  • Page 26: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Brake lever N. Neutral EAU00152 EAU00158 EAU00157 Clutch lever Brake lever Shift pedal The clutch lever is located at the left The brake lever is located at the right The shift pedal is located on the left handlebar grip.

  • Page 27: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening with the key insert- ed in the lock, and then turn the cap 1/3 turn clockwise. 2. Turn the key 1/4 turn clockwise, and then remove it.

  • Page 28: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been designed to use regular unleaded Immediately wipe off spilled fuel gasoline with a pump octane number with a clean, dry, soft cloth, since [(R+M)/2] of 86 or higher, or a...

  • Page 29: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS OFF: Closed position ON: Normal position RES: Reserve position FUEL FUEL FUEL 1. Arrow mark positioned over “OFF” 1. Arrow mark positioned over “ON” 1. Arrow mark positioned over “RES” EAU03050 Fuel cock With the lever in this position, fuel This indicates reserve.

  • Page 30: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS 1. Starter (choke) knob “1” 1. Bolt (×2) 1. Projection 2. Seat holder EAU04038 EAU01092 To install the seat Starter (choke) knob “1” Seat 1. Insert the projection on the front Starting a cold engine requires a rich- of the seat into the seat holder er air-fuel mixture, which is supplied To remove the seat...

  • Page 31: Helmet Holder

    8 Always have a Yamaha dealer service the shock absorber.

  • Page 32: Luggage Strap Holders

    There are four luggage strap holders fulfilling the responsibility of rais- off system.) below the carrier. ing the sidestand before starting off. Therefore, check this system regularly as described below and have a Yamaha dealer repair it if it does not function properly. 3-10...

  • Page 33: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EW000045 If a malfunction is noted, have a Yamaha dealer check the system before riding. 3-11...
  • Page 34 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 35: Pre-Operation Checks

    • If necessary, add recommended oil to specified level. 6-11–6-14 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. Front brake • Adjust if necessary.
  • Page 36 PAGE • Make sure that operation is smooth. Throttle grip • Check free play. 6-18 • If necessary, have Yamaha dealer make adjustment or lubricate. • Make sure that operation is smooth. Control cables 6-30 • Lubricate if necessary. • Check chain slack.
  • Page 37 ITEM CHECKS PAGE • Check operation of ignition circuit cut-off system. Sidestand switch 3-10 • If system is defective, have Yamaha dealer check vehicle. • Check fluid level. Battery 6-34–6-36 • Fill with distilled water if necessary. NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time;...

  • Page 38: Operation And Important Riding Points

    Consult Yamaha dealer be blocked and performance 8 The transmission is in the neutral regarding any control or func- will suffer.
  • Page 39 ECA00055 should be on, otherwise have a Yamaha dealer check the electrical For maximum engine life, always circuit. warm the engine up before starting off. Never accelerate hard when the engine is cold!

  • Page 40: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine Follow the same procedure as for 8 Even with the transmission in starting a cold engine with the excep- the neutral position, do not tion that the starter (choke) is not coast for long periods of time required when the engine is warm.

  • Page 41: Recommended Shift Points

    OPERATION AND IMPORTANT RIDING POINTS EAU02988 EAU00427 EAU02974 Recommended shift points To start out and accelerate To decelerate 1. Pull the clutch lever to disengage 1. Apply both the front and the rear The recommended shift points during the clutch. brakes to slow the motorcycle.

  • Page 42: Engine Break-In

    If any engine trouble should occur carefully. throttle. during the engine break-in period, Since the engine is brand new, do immediately have a Yamaha dealer not put an excessive load on it for the EC000057 check the vehicle. first 1,600 km (1,000 mi). The various...

  • Page 43: Parking

    OPERATION AND IMPORTANT RIDING POINTS FUEL 1. Arrow mark positioned over “OFF” EAU00457 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EW000058 8 Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely...

  • Page 44: Periodic Maintenance And Minor Repair

    GROUPED SEPARATELY. THESE ventive maintenance minor Yamaha dealer do it for you. SERVICES REQUIRE SPECIALIZED repairs. However, additional tools DATA, KNOWLEDGE, AND EQUIP- such as a torque wrench may be nec- MENT. YAMAHA DEALERS ARE...
  • Page 45 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000063 Modifications not approved by Yamaha may cause loss of perfor- mance and render the vehicle unsafe for use.

  • Page 46: Periodic Maintenance Chart For The Emission Control System

    9 Replace if necessary. system** * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. ** California type only. NOTE: From 16,000 mi (26,000 km) or 30 months, repeat the maintenance intervals starting from 4,000 mi (6,000 km) or...

  • Page 47: General Maintenance And Lubrication Chart

    √ √ √ 2 * Oil filter/Strainer — 9 Replace oil filter and strainer if damaged. 9 Wet type filter must Yamaha foam air filter √ √ √ √ √ 3 * Air filter be washed and oil or othe quality air filter damped with oil.
  • Page 48 9 Correct if necessary. 9 Check and clean or √ √ √ √ √ 16 * Sidestand switch — replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR EAU03906 NOTE: From 16,000 mi (26,000 km) or 30 months, repeat the maintenance intervals starting from 4,000 mi (6,000 km) or 6 months. EAU03057 NOTE: 8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 8 Hydraulic brake system 9 When disassembling the master cylinder or caliper cylinder, always replace the brake fluid.

  • Page 50: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Panel B 1. Screw 2. Panel A EAU01145 EAU03516 Cowling A Removing and installing the To remove the cowling cowling and panels Remove the screw, and then pull the The cowling and panels shown above cowling off as shown.
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Panel B 2. Screw (×2) EAU00494 To install the panel EAU01492 Panel B Place the panel in the original posi- Panel A To remove the panel tion, and then install the screws. To remove the panel Pull the panel off as shown.

  • Page 52: Checking The Spark Plug

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01833 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart.
  • Page 53 Instead, 1. Measure the spark plug gap with tightened to the specified torque as have a Yamaha dealer check the a wire thickness gauge and, if soon as possible. motorcycle. necessary, adjust the gap to specification. 4. Install the spark plug cap.

  • Page 54: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03936 Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element cleaned at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil filler cap 1. Engine oil drain bolt 1. O-ring 2. Spring To change the engine oil (with or 3. Oil strainer without oil filter element cleaning) EC000070 1. Start the engine, warm it up for several minutes, and then turn it When removing the engine oil off.
  • Page 56 PERIODIC MAINTENANCE AND MINOR REPAIR 9. Install the oil filter element cover by installing the bolts and the drain bolt, then tightening them to the specified torques. Tightening torques: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lb) Oil filter element drain bolt: 1.

  • Page 57: Cleaning The Air Filter Element And Check Hose

    PERIODIC MAINTENANCE AND MINOR REPAIR EC000072 EAU04211 Tightening torque: Cleaning the air filter Engine oil drain bolt: element and check hose 8 In order to prevent clutch slip- 43 Nm (4.3 m·kgf, 31 ft·lb) The air filter element should be page (since the engine oil also cleaned at the intervals specified in lubricates the clutch), do not...
  • Page 58 The sponge material should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality air filter oil 6. Pull the sponge material over the air filter element frame. 7. Insert the element into the air fil- ter case.

  • Page 59: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND MINOR REPAIR EC000082* EAU01549 Cleaning the spark arrester The spark arrester should be cleaned 8 Make sure that the air filter ele- at the intervals specified in the ment is properly seated in the Periodic maintenance and lubrication air filter case.

  • Page 60: Adjusting The Carburetor

    The carburetor is an important part of the engine and its emission control system, which requires very sophisti- cated adjustment. Therefore, carbu- retor adjustments should be left to Yamaha dealer, who has the neces- sary professional knowledge and experience. 1. Muffler 1. Tailpipe 2.

  • Page 61: Adjusting The Throttle Cable Free Play

    To prevent regarding the specified tires. this from occurring, the valve clear- ance must be adjusted by a Yamaha Tire air pressure dealer at the intervals specified in the The tire air pressure should be...
  • Page 62 (fairing, sad- or if the sidewall is cracked, have a dlebags, etc. if approved for this Yamaha dealer replace the tire imme- model) does not exceed the maxi- diately. load motorcycle.
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR EW000079 EAU00680 Tire information This motorcycle is equipped with tube 8 Have a Yamaha dealer replace 8 It is dangerous to ride with a tires. excessively worn tires. worn-out tire. When a tire EW000078 Besides being illegal, operat-...

  • Page 64: Spoke Wheels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00685 EAU00691 manufactured by other companies, Spoke wheels Accessories and replace- Yamaha cannot be held liable for ment parts To maximize the performance, dura- any consequences caused by the bility, and safe operation of your EW000098...

  • Page 65: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. If the specified clutch lever free play could obtained described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4. Fully turn the adjusting bolt at the clutch lever in direction a to loosen the clutch cable.

  • Page 66: Adjusting The Brake Lever Free Play

    2–5 mm (0.08–0.20 in) as braking performance, It is advisable to have a Yamaha shown. Periodically check the brake which may result in loss of dealer make these adjustments. lever free play and, if necessary, control and an accident.
  • Page 67 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Loosen the locknut at the brake pedal. 2. To raise the brake pedal, turn the adjusting bolt in direction a. To lower the brake pedal, turn the adjusting bolt in direction b. 3. Tighten the locknut. EWA00044 a.

  • Page 68: Adjusting The Rear Brake Light Switch

    8 If proper adjustment cannot be obtained as described, have a 1. Brake light switch Yamaha dealer make this 2. Adjusting nut adjustment. EAU00713 8 After adjusting the brake pedal...

  • Page 69: Checking The Brake Fluid Level

    If the brake level is low, be line, have a Yamaha dealer replace set. sure to check the brake pads for the brake shoes as a set.

  • Page 70: Changing The Brake Fluid

    Changing the brake fluid 8 When checking the fluid level, ed surfaces or plastic parts. Have a Yamaha dealer change the make sure that the top of the Always clean up spilled fluid brake fluid at the intervals specified in brake fluid reservoir is level.

  • Page 71: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00744 Drive chain slack The drive chain slack should be checked before each ride and adjust- ed if necessary. To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright position.

  • Page 72: Lubricating The Drive Chain

    NOTE: Axle nut: For a thorough cleaning, have a 90 Nm (9.0 m·kgf, 65 ft·lb) Yamaha dealer remove the drive chain and soak it in solvent. 5. Adjust the brake pedal free play. (See page 6-24 for brake pedal free...

  • Page 73: Checking And Lubricating The Cables

    PERIODIC MAINTENANCE AND MINOR REPAIR EW000111 2. Spray Yamaha Chain and Cable Lube or a high-quality spray-type Damage to the outer housing of drive chain lubricant on both cables may result in internal rust- sides and on the middle of the...

  • Page 74: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04034 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubri- cated or replaced at the intervals specified in the periodic maintenance chart.

  • Page 75: Checking And Lubricating The Sidestand

    Recommended lubricant: EW000113 Lithium-soap-based grease (all-purpose grease) If the sidestand does not move up down smoothly, have Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-32...

  • Page 76: Checking The Steering

    EC000098 If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. 6-33...

  • Page 77: Checking The Wheel Bearings

    Yamaha intervals specified in the periodic dealer check the wheel bearings. maintenance and lubrication chart.
  • Page 78 PERIODIC MAINTENANCE AND MINOR REPAIR EW000116 8 Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any con- tact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer 1.
  • Page 79 PERIODIC MAINTENANCE AND MINOR REPAIR EC000099 To store the battery 1. If the motorcycle will not be used If the breather hose is positioned more than month, in such a way that the frame is remove the battery, fully charge exposed to electrolyte or gas it, and then place it in a cool, dry expelled from the battery, the...

  • Page 80: Replacing The Fuse

    4. If the fuse immediately blows This motorcycle is equipped with a The fuse holder is located behind again, have a Yamaha dealer quartz bulb headlight. If the headlight check the electrical system. panel B. (See page 6-8 for panel bulb burns out, replace it as follows.
  • Page 81 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Headlight coupler 1. Headlight bulb holder a. Do not touch this area. 2. Headlight bulb cover EC000105 4. Remove the headlight bulb hold- 3. Disconnect the headlight cou- er by turning it counterclockwise, pler, and then remove the head- Do not touch the glass part of the and then remove the defective light bulb cover.

  • Page 82: Replacing A Turn Signal Light Bulb

    1. Remove the turn signal light lens by removing the screws. 8. Install the cowling. by removing the screw. 9. Have a Yamaha dealer adjust 2. Remove the defective bulb by the headlight beam if necessary. pushing it in and turning it coun- terclockwise.

  • Page 83: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 To service the rear wheel Supporting the motorcycle Raise the rear wheel off the ground Since this model is not equipped with by using a motorcycle stand or, if a a centerstand, follow these precau- motorcycle stand is not available, by tions when removing the front and placing a jack either under each side...

  • Page 84: Front Wheel

    EW000122 projections mesh with the slots. 2. Lift the wheel up between the 8 It is advisable to have a fork legs. Yamaha dealer service the NOTE: wheel. Make sure that there is enough 8 Securely support the motorcy- space...

  • Page 85: Rear Wheel

    The drive chain does not need to be disassembled in order to remove and 8 It is advisable to have a install the wheel. Yamaha dealer service the wheel. 8 Securely support the motorcy- 7. Remove the wheel. cle so that there is no danger of it falling over.

  • Page 86: Troubleshooting

    After adjusting the brake pedal ment parts. Imitation parts may look swingarm. free play, check the operation of like Yamaha parts, but they are often the brake light. inferior, have a shorter service life 2. Install the drive chain onto the...

  • Page 87: Troubleshooting Chart

    Remove the spark plug and check electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 88: Motorcycle Care And Storage

    EAU03521 MOTORCYCLE CARE AND STORAGE Before cleaning Cleaning Care 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcy- plastic bag after the engine has cle reveals the attractiveness of the 8 Avoid using strong acidic cooled down.
  • Page 89 MOTORCYCLE CARE AND STORAGE 8 Do not use any harsh chemical 8 For motorcycles equipped After riding in the rain, near the sea products on plastic parts. Be with a windshield: Do not use or on salt-sprayed roads sure to avoid using cloths or strong cleaners hard...
  • Page 90 8 Before operating the motorcy- removed through polishing.) NOTE: cle test its braking perfor- 4. To prevent corrosion, it is recom- Consult a Yamaha dealer for advice mance and cornering behav- mended to apply a corrosion pro- on what products to use. ior.

  • Page 91: Storage

    MOTORCYCLE CARE AND STORAGE Long-term c. Install the spark plug cap onto Storage Before storing your motorcycle for the spark plug, and then place Short-term several months: the spark plug on the cylinder Always store your motorcycle in a 1. Follow all the instructions in the head so that the electrodes cool, dry place and, if necessary, pro- “Care”...
  • Page 92 MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and NOTE: the pivoting points of all levers Make any necessary repairs before and pedals as well as of the storing the motorcycle. sidestand/centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels ground.

  • Page 93: Specifications

    EAU01038 SPECIFICATIONS Specifications Model TW200(C) Engine oil 0° 10° 30° 50° 70° 90° 110° 130°F Dimensions Type Overall length 2,090 mm (82.3 in) YAMALUBE 4 (10W30) or SAE 10W30 Overall width 820 mm (32.3 in) Overall height 1,120 mm (44.1 in) YAMALUBE 4 (20W40) Seat height 790 mm (31.1 in)
  • Page 94 SPECIFICATIONS Fuel Gear ratio 2.833 Type UNLEADED GASOLINE ONLY 1.789 Fuel tank capacity 7.0 L (1.5 Imp gal, 1.8 US gal) 1.318 Reserve amount 1.0 L (0.2 Imp gal, 0.3 US gal) 1.040 Carburetor 0.821 Manufacturer TEIKEI Chassis Model × quantity MV28 ×...
  • Page 95 SPECIFICATIONS Maximum load* 180 kg (397 lb) (TW200) Rear 179 kg (395 lb) (TW200C) Type Drum brake Air pressure (cold tire) Operation Right foot up to 90 kg load* Suspension Front 125 kPa (1.25 kgf/cm , 18 psi) Front Rear 125 kPa (1.25 kgf/cm , 18 psi) Type...
  • Page 96 SPECIFICATIONS Headlight bulb type Halogen bulb Bulb voltage, wattage × quantity 12 V, 60/55 W × 1 Headlight 12 V, 8/27 W × 1 Tail/brake light 12 V, 27/8 W × 2 Front turn signal light 12 V, 27 W × 2 Rear turn signal light 12 V, 3.4 W ×...

  • Page 97: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION 1. Key identification number 1.

  • Page 98: Model Label

    CONSUMER INFORMATION 1. Model label EAU03757 Model label The model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 99: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should imme- diately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 100: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any per- son.
  • Page 101 CONSUMER INFORMATION...

  • Page 102: Maintenance Record

    CONSUMER INFORMATION EAU03052 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 103 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 16,000 mi (26,000 km) or 30 months 19,000 mi (31,000 km) or 36 months 22,000 mi (36,000 km) or 42 months 25,000 mi (41,000 km) or 48 months 28,000 mi (46,000 km) or...
  • Page 104 CONSUMER INFORMATION EAU02918...
  • Page 105 CONSUMER INFORMATION...
  • Page 106 CONSUMER INFORMATION EAU01063 9-10...
  • Page 107 CONSUMER INFORMATION 9-11...
  • Page 109 PROTECT YOUR INVESTMENT Use Genuine YAMAHA Parts And Accessories. See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual. YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001·5–0.7×1(E)

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Tw200c

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