Yamaha TW200 Service Manual page 31

274 pgs + 2 flo
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~~~~~~M_A_I_NT_E_N_A_N_C_E_S_P_EC_I_F_IC_A_T_IO_N_S_ISPEC I
Pfl
TIGHTENING TORQUE
Thread
Tightening torque
Parts to be tightened
size
Q'ty
Remarks
Nm m.kg ft·lb
Cylinder head
Checking bolt
M6
1
7
0.7
5.1
Bolt
M8
4
22
2.2
16
Apply engine oil
onto the plain
washer.
Bolt
M8
2
20
2.0
14
Cylinder head cover
Screw
M6
2
7
0.7
5.1
Bolt
M6
4
10
1.0
7.2
Bolt
M6
2
8
0.8
5.8
Use lock washer.
Spark plug
M12
1
17.5 1.75 12
Cylinder
Bolt
M6
2
10
1.0
7.2
Balancer drive gear
Nut
M14
1
50
5.0
36
Use lock washer.
Rotor
Bolt
M10
1
50
5.0
36
Cam chain sprocket
Bolt
M10
1
60
6.0
43
Cam chain tensioner
Nut
M14
1
30
3.0
22
Cam chain tensioner cap
M14
1
5
0.5
3.6
Stopper guide
Bolt
M6
2
8
0.8
5.8
Oil pump
Screw
M6
3
7
0.7
5.1
Valve clearance adjuster lock nut
M6
2
14
1.4
10
Engine oil drain bolt
M35
1
43
4.3
31
Oil filter cover
Screw
M6
2
7
0.7
5.1
Bolt
M6
1
10
1.0
7.2
Carburetor joint
Bolt
M6
2
12
1.2
8.7
Carburetor
Screw
M5
2
2
0.2
1.4
Air cleaner
Bolt
M6
3
10
1.0
7.2
Overflow hose
Bolt
M8
1
17
1.7
12
Muffler
Bolt (Front)
M8
1
42
4.2
30
Bolt (Rear)
M8
1
27
2.7
19
Exhaust pipe
Bolt
M6
2
10
1.0
7.2
Exhaust pipe protector
Screw
M6
2
10
1.0
7.2
Apply LOCTITE®
Muffler protector
Screw
M8
2
7
0.7
5.1
Apply LOCTITE®
Muffler and exhaust pipe
Bolt
1
20
2.0
14
connecting bolt
Crankcase breather hose Screw
M6
1
10
1.0
7.2
Crankcase
Screw
M6
12
7
0.7
5.1
Crankcase cover (Left)
Screw
M6
9
7
0.7
5.1
Crankcase cover (Right) Screw
M6
12
7
0.7
5.1
Kick pedal boss
Bolt
M8
1
20
2.0
14
Kick pedal
Screw
M6
1
7
0.7
5.1
Primary drive gear
Nut
M14
1
50
5.0
36
Use lock washer.
Clutch spring
Screw
M5
4
6
0.6
4.2
Clutch boss
Nut
M14
1
50
5.0
36
Use lock washer.
Push lever
Screw
M8
1
12
1.2
8.7
Nut
M6
1
8
0.8
5.8
Drive sprocket
Bolt
M5
1
4
0.4
2.9
Cover plate
Screw
M6
2
7
0.7
5.1
Starter clutch
Bolt
M8
3
30
3.0
22
Apply LOCTITE®
2-9

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