Installation - Yamaha TW200 Service Manual

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FR_O_N_T_F_O_R_K_lcHA~~1
INSTALLATION
Reverse the removal procedure.
Note the following points.
1. Install:
-Front fork
Temporary tighten the pinch bolts.
NOTE: _
Hold the inner tube with its top 6 mm (0.24 in)
®
above the top of the steering crown.
2. l-ighten:
-Pinch bolts (Under bracket)
Pinch Bolts (Under Bracket):
23 Nm (2.3 m-kg, 17 ft-Ib)
NOTE: _
Do not tighten the pinch bolt (Handle crown) at
this point.
3. Tighten:
-Cap bolt
- Pinch bolt (Handle crown)
Cap Bolt:
23 Nm (2.3 m-kg, 17 ft-Ib)
Pinch Bolt (Handle Crown):
23 Nm (2.3 m-kg, 17 ft-Ib)
4. Install:
- Front wheel
Refer to the "FRONT WHEEL-INSTAL-
LATION" section.
5. Adjust:
- Front brake lever free play
Refer to the "FRONT BRAKE ADJUST-
MENT" section in the "CHAPTER 3".
Front Brake Lever Free Play:
10-20 mm (0.4-0.8 in)
6-18