Faulty Gear Shifting; Hard Shifting; Ctiange Pedal Does Not Move; Jump-Out Gear - Yamaha TW200 Service Manual

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ISTHRTBGL
I
FAULTV GEAR SHIFTING. . .
I
FAULTV GEAR SHIFTING
I
?
•
HARD SHIFTING PROBABLE CAUSE
Clutch - - - - - - - - - - - - . . - -Improperly adjusted clutch cable
-Improperly adjusted push lever position
-Improper engagement of push lever and
push rod
- Seized bush at primary driven gear
-Warped clutch plate
- Seized friction plate
- Broken friction plate
Engine O i l - - - - - - - - - - [ -High oil level
-Improper quality (High viscosity)
- Deterioration
CHANGE PEDAL DOES NOT MOVE PROBABLE CAUSE
S.hift shaft
---------~[
-Fatigue/Damaged return spring (Shift shaft)
- Bent shift shaft
-Improperly shift lever position
Shift cam and shift fork - - - - - . . - - -Groove jammed with impurities
- Seized shift fork
- Bent shift fork guide bar
- Damaged shift cam groove
Transmission - - - - - - - - - [ -Seized transmission gear
-Jammed impurities
-Incorrectly assembled transmission
JUMP-OUT GEAR PROBABLE CAUSE
Shift shaft
---------~[
-Improperly adjusted stopper lever position
- Fatigue/ Damaged return spring (Stopper lever)
Shift fork - - - - - - - - - - - -Worn shift fork
Shift cam - - - - - - - - - - [ -Improper thrust play
-Worn shift cam groove
Transmission - - - - - - - - - -Worn gear dog
8-5