Table Of Contents - Eaton easyE4 series Manual

Table of Contents

Imprint2
Before Starting With The Installation3
Table Of Contents5
Figure 13: Connecting The Power Supply6
Figure 14: Connect Digital Inputs6
Figure 15: Connect Digital Counter Inputs6
Figure 16: Connecting Analog Inputs6
Figure 17: Connecting Relay Outputs6
About This Manual17
List Of Revisions17
Target Group17
Legal Disclaimer18
Short Designations19
Warning Labels20
Writing Conventions20
Documents With Additional Information21
Use As Intended23
Function23
Easye4 Control Relays Description23
Features24
Device Models - Versions And Part Nos25
Basic Features25
Base Device Versions26
Figure 1: Devices With Display And Button Controls26
Figure 2: Devices With Led Indicators Used For Diagnostics26
I/O Expansion Versions Easy-E427
Figure 3: Device Models In 4Su27
Figure 4: Device Models In 2Su27
Accessory Devices28
What The Different Parts Of The Part Number Mean29
Nameplate29
Support30
Overview Of Devices31
Programming Software Easysoft32
Safety Regulations33
Basics33
Mandatory Requirements, Personnel Requirements33
Occupational Safety33
Personnel Qualifications33
Device Documentation34
Installation, Maintenance, And Disposal34
Prerequisites For Proper Operation35
Device-Specific Hazards36
Electrostatic Discharge36
Interferences36
Safely Diverting Electrical Interference Currents37
Stray Currents37
Data Loss37
Short-Circuit Hazard37
Uv Light38
Pointy, Sharp Objects And Corrosive Liquids38
Installation Cut-Out38
Mechanical Forces On The Ethernet Port38
Installation41
Prerequisites For The Location Of Use42
Installation Position42
Temperatures42
Aeration And De-Aeration43
Ambient Climatic Conditions43
Unpacking And Checking The Equipment Supplied44
Control Relays Mounting45
Mounting Easye4 Control Relays45
Figure 5: Mounting Distance Min. 3 Cm46
Figure 6: Assembling A Base Device With Expansions47
Figure 7: Installation On Iec/En 60715 Mounting Rail48
Mounting The First Expansion49
Mounting Additional Expansions49
Finishing Up The Process49
Screw Mounting50
Figure 8: Inserting A Fastening Bracket50
Figure 9: Screw Mounting Configuration For A Device50
Removing A Device51
Figure 10: Remove Adjacent Connectors51
Figure 11: Dismantling51
Connection Terminals52
Cable Cross-Sections52
Figure 12: Screw Length Stripping Length52
Connecting The Power Supply53
Cable Protection53
System Test53
Connect Digital Inputs54
Connect Digital Counter Inputs55
Connecting Analog Inputs56
Tips For Analog Signals57
Connecting Relay Outputs58
Connecting Transistor Outputs59
Figure 18: Connecting Base Device Transistor Outputs59
Figure 19: Connecting Expansion Device Transistor Outputs59
Figure 20: Inductive Load With Suppressor Circuit60
Connecting Outputs In Parallel61
Transistor Output Behavior In The Event Of A Short Circuit/Overload5761
Analog I/O Expansion Device62
Figure 21: Device Parameters Tab62
Figure 22: Connecting Analog Inputs Easy-E4-Dc-6Ae162
Terminal Configurations For Individual Devices64
External Connection Layouts65
Memory Card66
Inserting A Microsd Card66
Remove Microsd67
Ethernet68
Connecting The Ethernet Cable69
Removing The Ethernet Cable69
Programming Software License70
Licensing71
System Requirements71
Getting A License Key72
Adding A License Key Later On73
Software Updates And Hardware Changes74
Installation Instructions75
Initial Commissioning79
Daily Operation79
Switch On80
Startup Behavior Of The Control Relays With Led Indicators80
Led Ethernet/Net81
Led Pow/Run Expansion Unit81
Startup Behavior Of The Control Relays With A Display And Keypad82
Changing The Menu Language83
Startup Behavior Of Base Devices With Connected Expansion Devices84
Status Display On The Control Relays With Display And Keypad85
Commissioning The Ethernet Network87
Network Operation87
Remote Operation88
Overview Of Switch-On Behavior89
Startup Procedure With Device Initialization90
Operation91
Base Device With Display And Buttons91
Lcd Display91
Keyboard92
Display Color Backlight92
Selecting Menus And Entering Values93
Cursor Display94
Entering Of Values94
Run Mode95
Stop Mode95
Operating Modes Of The Easye495
Operation Of The Menu Selection And Value Entry97
How To Navigate The Device Menus97
Operating Principle In The Circuit Diagram And Function Block Editor97
Selecting A Device Menu98
Overview Of The Menus On The Device99
Main Menu99
Stop Run Operating Mode Menu99
Menu Parameter100
Set Clock Menu101
Menu Card102
Menu Information103
System Options Menu104
Program Menu106
Your First Edp Program108
Circuit Diagram Display109
Draw A Wiring Diagram110
From The First Contact To The Output Coil111
Wiring112
Saving113
Testing The Circuit Diagram114
Control Options In Run Mode115
Status Display During Run Mode115
Test Using The Power Flow Display115
Power Flow Display With Zoom Function116
Delete Program117
Transfer With A Microsd Memory Card118
Application Examples118
Transfer Program To The Easye4 Device118
Establish Ethernet Connection123
Programming On The Device125
Circuit Diagram Elements128
Function Blocks128
Relays128
Contacts129
Coils130
"Set" And "Reset" Coil Functions132
Coil Negation (Inverse Contactor Function)133
Evaluating A Rising Edge (Cycle Pulse)133
Evaluating A Falling Edge (Cycle Pulse)134
Markers And Analog Operands135
Retentive Markers136
Numeric Formats136
Working With Contacts And Coils137
Entering And Modifying Contacts138
Changing An N/O Contact To An N/C Contact139
Entering And Modifying Coils140
Deleting Contacts And Coils141
Creating And Modifying Connections142
Deleting Connections143
Adding A Rung143
Deleting A Rung143
Saving The Circuit Diagram144
Got To A Rung144
Exiting The Circuit Diagram Without Saving145
Searching For Contacts And Coils145
Switching With The Cursor Buttons146
Checking The Circuit Diagram147
Jumps148
Power Flow Display Of Skipped Area149
Example For Jumps149
Wiring Net Operands In The Circuit Diagram150
Several Net Stations With Their Own Circuit Diagram151
Sn-Rn Combination For Bit Exchange On The Net152
Sn-Rn Example152
Net Operand Gt.. (Receive), Pt.. (Send) And Sc.. (Set Date And Time)153
Net Marker153
Transferring Programs From And To A Memory Card154
Configuration On Base Devices With A Display155
Programs Submenu156
Start Program156
Card - Device157
Device - Card157
Working With Function Blocks158
Adding Function Blocks To The Circuit Diagram For The First Time158
Function Block List160
Configuring Parameters In The Function Block Editor161
Assigning Operands At A Manufacturer Function Block's Input162
Assigning Operands At A Manufacturer Function Block's Output163
Deleting Operands At Function Block Inputs/Outputs163
Behavior Of The Function Block Editor With Different Operating Modes163
Parameters Menu164
Deleting Function Blocks164
Deleting Function Blocks From The Function Block List165
Tips For Working With Manufacturer Function Blocks165
Organizing Marker Ranges167
Manufacturer Function Blocks172
Timer Modules172
Hw - Weekly Timer (Hour Week)172
Assigning Operands173
Parameter Set174
Parameter Definition At The Function Block174
Behavior In The Event Of A Power Failure175
Hy - Year Time Switch (Hora Year)182
Operating Principle183
Switching Behavior With Overlapping Channel Settings183
The Function Block And Its Parameters184
Function Block Outputs184
Parameterization185
Setting Time Range Parameters186
Setting Overlapping Time Ranges187
Example 1: Select Year Range188
Example 2: Select Month Ranges188
Example 3: Select Day Ranges188
Example 4: Select "Public Holidays"189
Example 5: Select Time Range190
Example 6: Specific Days Of Specific Months190
Example 7: Overlapping Ranges191
Ot - Operating Hours Counter192
Function Block Inputs193
Rc - Real-Time Clock196
T - Timing Relay199
Interpretation Of Variable Operands201
Variable Time Values201
Signal Diagrams203
Signal Diagram Of Timing Relay, On-Delayed204
How The Timing Relay Works With The Off-Delayed Operating Mode205
Signal Diagram Of Timing Relay, Off-Delayed206
Operational Diagrams Timing Relay, On And Off Delayed 1208
Signal Diagram Timing Relay, Single Pulse 1209
Signal Diagram Timing Relay, Single Pulse 2210
Retention211
Yt - Year Time Switch (Year Table)213
Example 5: Specific Days Of Specific Months218
Wt - Weekly Timer (Weektable)219
Counter Function Blocks222
C - Counter Relay222
Signal Diagram Of Counter Relay226
Cf - Frequency Counter228
Signal Diagram Of Frequency Counter232
Ch - High-Speed Counter234
Signal Diagram High-Speed Counter238
Ci - Incremental Counter241
Negative Count Direction242
Signal Diagram High-Speed Incremental Value Counter246
Arithmetic And Analog Function Blocks248
A - Analog Value Comparator248
Analog Comparator Signal Diagram252
Example Of An Analog Comparator When Using Edp Programming Language253
Example Of An Ar Configuration On A Device Display253
Ar - Arithmetic254
Cp – Comparator259
Ls - Value Scaling263
Mm - Min-/Max Function268
Pw - Pulse Width Modulation271
Manipulated Variable Sv272
Parameter Limits For Period Duration And Minimum On Duration273
Minimum Period Duration Pd273
Minimum Contact Closing Time Me273
Minimum On Duration = Minimum Off Duration273
Open-Loop And Closed-Loop Function Blocks276
Dc - Pid Controller276
Integral Component277
Differential Component277
Manual Mode Of The Pid Controller278
Kp Proportional Gain Factor278
Scan Time Tc279
Example Of A Pid Controller With The Programming Method Edp281
Example Of A Pid Controller Configuration On A Device Display281
Ft - Pt1-Signal Smoothing Filter283
Cycle Time To Scan Time284
Po - Pulse Output288
Signal Diagram For Jog Mode290
Positioning With A Specified Number Of Steps P1 (Defined Distance)290
Positioning At A Specified Jog Frequency Pf290
Normal Mode291
Signal Diagram Normal Operation296
Start Frequency Fs297
Operating Frequency Fo298
Jog Frequency Pf298
Frequency Change Per Step In The Acceleration Phase Rf298
Frequency Change Per Step In The Braking Phase Rf298
Connecting A Pulse Output Function Block299
Parameters For Normal Operation299
Parameters For Jog Operation299
Evaluation Of A Pulse Output Contact300
Resetting A Pulse Output Function Block300
Tc - Three Step Controller301
Level Control305
Vc - Value Limitation306
Data And Register Function Blocks310
Bc - Block Compare310
Bt - Block Transfer315
Transfer With Offset315
Parameter Error Due To Incorrect Number Or Offset Definition316
Copy Mode, Operating Mode = Cpy317
Initialization Mode, Operating Mode = Ini317
Db - Data Function Block321
Example Of A Data Function Block With Programming Method Edp324
Example Of A Db Configuration On A Device Display324
Mx - Data Multiplexer326
Sr - Shift Register330
Sr Function Block - Shift Register (Bit)330
Sr Function Block - Shift Register (Dword)331
Example: Shift Register Dw Mode, Backward332
Sr01 Configuration On Device Display336
Tb - Table Function338
Writing To A Table338
Reading From The Table338
Example Of A Table Function When Using The Edp Programming Language341
Net Function Blocks343
Gt - Get Values From Net343
Pt - Put Values To Net346
Sc - Synchronizing Clock Via Net350
Al - Alarm Function Block353
Bv - Boolean Operation357
D - Text Display361
Text Display Tab363
Display Priority364
Rolling Time364
Alarm364
Activation P Buttons364
Default Colors Tab365
Languages Tab365
Type And Operand366
Signal Diagram For Text Displays With Different Priorities367
Signal Diagram For Text Displays With Identical Priorities367
Entering Data On The Display Via A D Text Function Block368
D - Text Display Editor370
Properties Text Display Editortext Display Editor370
Working With The Text Display Editor370
Color Management In The Display Text Editor371
Insert Special Characters372
Display And Input Elements372
Value Display372
Bar Graph373
Static Text374
Running Text374
Rolling Text375
Unconditional Display375
Associated Variable375
Message Text376
Date And Time Display377
Timing Relay Value Display378
Value Entry379
Latching Button381
Message Text Selection382
Date And Time Entry382
Timing Relay Value Entry382
Dl - Data Logger384
Storage Mode387
Number Of Files Per Log Session387
Number Of Data Sets Per Log File388
Log When Input Values Change388
Reading Log Files388
Sample Log File388
Jc - Conditional Jump390
Active Function Blocks390
Skipped Function Blocks391
Positioning In The Function Block Diagram391
Lb - Jump Label395
Linking And Parameter Setting395
Mr - Master Reset397
Nc - Numerical Converter401
Bcd Mode402
Bin Mode402
Example For Bin Operating Mode403
Example For Bcd Operating Mode405
St - Set Cycle Time407
Interrupt Function Blocks409
Ic - Counter-Controlled Interrupt Function Block409
Execution Time For An Interrupt409
Interaction Between Main Program And Interrupt Program410
Available Functions Within An Interrupt Program411
Monitoring The Interrupt Load414
Measuring The Interrupt Load416
Available Fixes For High Interrupt Loads416
Ie - Edge-Controlled Interrupt Function Block422
It - Time-Controlled Interrupt Function Block428
Uf - User Function Block436
Creating A User Function Block437
Name And Version439
Configuring A User Function Block439
Interface Section441
Know-How Protection Section441
Retention Section441
Read From Program441
Retention Bytes442
Retain Retention During Transfer442
Programming A User Function Block443
Calling A User Function Block In The Main Program444
User Function Block In And Fbd Main Program444
Inputs/Outputs Wiring445
Analog Contact Tab447
Coil Tab447
User Function Blocks In An St Main Program448
Saving A User Function Block449
Operands Available For User Function Blocks449
Programming View Tabs451
Exporting A User Function Block451
Supported Manufacturer Function Blocks451
Plausibility Check452
Importing A User Function Block453
Replacing A User Function Block454
Deleting A User Function Block455
Comparing User Function Blocks455
Printing A User Function Block457
Timing And Counter Relay Example458
Entering Function Block Parameters459
System Settings463
System Options - Base Device With Display And Buttons464
View465
Device Id465
Boot Logo466
Image As On The Display466
Net467
Bus Delay467
System Settings - Ethernet468
Remote Run468
Switch Languages469
Selecting A Menu Language On A Base Device With A Display469
Setting The Menu Language In The Easysoft 7469
Setting The Startup Behavior470
Enabling / Disabling The Run Start Option470
Configuration On A Base Device With A Display470
Enabling / Disabling The Card Start Option471
Configuring The Easysoft 7471
Debounce473
Configuring Input Debouncing On A Base Device With A Display473
Configuring Input Debouncing In Easysoft 7473
Download Comments474
P Buttons475
Configuring The P Buttons On A Base Device With A Display475
Configuring The P Buttons In Easysoft 7475
Define Program Name476
Retention Function477
Retention In The Easysoft 7478
Security – Password Protection480
Configuring The Password On A Base Device With A Display480
Defining Password-Protected Areas480
Assigning A Password481
What Happens If You Forget Your Password Or Enter The Wrong Password482
Enabling The Password482
Changing A Password482
Removing Password Protection482
Configuring The Password In Easysoft 7483
Configuring The Memory Card And Device Id485
Time And Date Setting486
Dst Setting Dst486
Setting Radio Clock487
Setting Time And Date In The Easysoft 7488
Net-Group488
Microsd Memory Card491
Automatic Booting From The Card492
Preparing The Card In The Pc For Booting With Easysoft 7492
Transfer Program493
Setting A Program As The Starting Program494
Preparing The Card In The Unit For Booting With Easysoft 7495
Preparing The Card For Booting On The Unit Itself499
Reset – Resetting The Device To Factory Settings501
Loading New Operating System502
Setting A Splash Screen504
The Unit Inside505
Program Execution505
How The Edp Evaluates Circuit Diagrams And Function Blocks507
Transfering An Existing Circuit Diagram508
Timing Characteristics Of Expansion Devices509
Time Behavior Of The Inputs And Outputs510
Input Delay (Debounce)510
Delay Time On Easy-E4-Dc-... Devices511
Delay Time With Debounce Activated511
Delay Time With Debounce Deactivated512
Delay Time On Easy-E4-Uc-... Devices513
Additional Delay Time Due To Bouncing Pushbuttons514
Device Information515
Operating States516
Switched Off- No Supply Voltage Available516
Powered Up516
Net Network517
Life Signs Net Stations518
Diagnostics Messages Of The Operating System521
Transistor Outputs (Overload / Short Circuit)522
Diagnostics Buffer522
Connection To Other Devices525
Functions Offline526
Establish A Connection To The Device526
Configuring Ethernet And Net Settings Without A Program528
Configuring Ethernet And Net Settings Based On An Opened Project529
Program/Configuration529
Clock532
Display532
Circuit Diagram Window In Communication View532
Online Status Display533
Status Display On534
Wiring Test535
Group Diagnostic Alarms535
Establishing An Ethernet Connection536
Setting Up A Net541
Net - A Group541
Between Groups541
Access On The Net543
Communication Via Net543
Compatibility With Easynet543
Net Settings545
Net Station Heartbeat545
Loading Programs Onto Multiple Net Stations545
Net Group546
Net-Id546
Modbus Tcp549
Programming Communication With Modbus Tcp550
Read Coils 0X01551
Read Discrete Inputs 0X02552
Read Holding Registers 0X03552
Read Input Registers 0X04553
Write Single Registers 0X06554
Write Multiple Registers 0X10555
Modbus Tcp Error Handling557
Modbus Map561
Setting Up A Web Server564
Configuring The Web Server Function In Easysoft 7564
E-Mail Function566
Programming An Alarm Function Block To Trigger Notifications569
Faults571
Messages From The Operating System572
Possible Situations When Creating Programs573
Event574
Functionality Of The Net Faulty575
Monitoring Based On Diagnostic Bits575
Example Of Scanning The Diagnostics Bit Id576
Replacing A Net Station576
Station With Net-Id 1 Fails577
Cleaning And Maintenance579
Storage, Transport And Disposal580
Dimension And Weight Specifications584
Technical Data588
Real-Time Clock Graph590
Alphabetical Index595
Glossary615