Page 1 Instruction Manual D103189X012 DVC6000f Digital Valve Controllers December 2009 Fisherr FIELDVUEt DVC6000f Digital Valve Controllers Introduction and Specifications This manual applies to: Installation Device Type 4602 Device Revision Basic Setup Hardware Revision Firmware Revision Detailed Setup DD Revision 2 and 3 Instrument Level FD, PD, AD Calibration...
Page 2 Transducer Block Field Communicator Menu Tree Response Control Travel Tuning Basic Setup Travel Tuning :Travel Tuning Set Device Setup Pressure Tuning Travel Proportional Gain Performance Tuner Travel Press Control Travel Velocity Gain Input Characterization :Travel MLFB Gain Detailed Setup Custom Characterization Table :Travel Integral Enable Transducer Block Mode Outblock Selection...
Page 3 Drive Current Drive Signal Drive Current ALERTS MENU Drive Signal :Drive Current Alert :Drive Signal Alert :Drive Current Alert Enable :Drive Signal Alert Enable :Drive Current Shutdown Elect Alerts :Drive Current Manual Recovery Drive Current :Drive Current Alert Point Processor Impaired Drive Signal :Drive Current Alert Time :Program Memory Alert...
Page 4 Transducer Block (TB) Menu Structure PARAMETER LABEL MENU STRUCTURE A Minus B Device Variables Pressures A Minus B > > > Actual Travel Configure/Setup Detailed Setup Valve and Actuator Valve Actual Travel > > > > > Actuator Fail Action Configure/Setup Detailed Setup Valve and Actuator...
Page 5 Transducer Block (TB) Menu Structure (Continued) PARAMETER LABEL MENU STRUCTURE Configure/Setup Detailed Setup Alerts Elect Alerts Processor Impaired Shutdown Recovery.I/O Processor Man > > > > > > I/O Processor Man Recovery Recovery Configure/Setup Detailed Setup Alerts Elect Alerts Processor Impaired Shutdown Trigger.I/O Processor >...
Page 6 Transducer Block (TB) Menu Structure (Continued) PARAMETER LABEL MENU STRUCTURE Output Block Timeout Configure/Setup Detailed Setup Alerts Configuration Alerts Output Block Timeout Shutdown Recovery.Output > > > > > > Shutdown Block Timeout Manual Recovery Packing Type Configure/Setup Detailed Setup Valve and Actuator Valve Packing Type...
Page 7 Transducer Block (TB) Menu Structure (Continued) PARAMETER LABEL MENU STRUCTURE Proximity Hi Alert Configure/Setup Detailed Setup Alerts Prox Alerts Proximity Proximity Active.Proximity Hi Alert > > > > > > Proximity Hi Alert Enable Configure/Setup Detailed Setup Alerts Prox Alerts Proximity Proximity Enable.Proximity Hi Alert Enable >...
Page 8 Transducer Block (TB) Menu Structure (Continued) PARAMETER LABEL MENU STRUCTURE Temperature Sensor Alert Configure/Setup Detailed Setup Alerts Sensor Alerts Temperature Sensors Sensor Enable. Temperature Sensor > > > > > > Enable Alert Enable Temperature Units Configure/Setup Detailed Setup Instrument Temperature Units >...
Page 9 Transducer Block (TB) Menu Structure (Continued) PARAMETER LABEL MENU STRUCTURE Travel Sensor Hi Error Device Diagnostics Status Self Test Status Self Test Status.Travel Sensor Hi Error > > > > Travel Sensor Lo Error Device Diagnostics Status Self Test Status Self Test Status.Travel Sensor Lo Error >...
Page 10: Device Type
Resource Block Field Communicator Menu Tree Function Block Options Write Lock Write Lock Write Priority Comm Timeout Shed Remote Cascade Miscellaneous Options Shed Remote Out Firmware Download Configure/Setup Travel Control Capable Resource Block Mode Options Pressure Control Capable Write Lock Diagnostic Options Pressure Fallback Capable Comm Timeout...
Page 11: Hardware Revision
Resource Block (RB) Menu Structure PARAMETER LABEL MENU STRUCTURE Alert Key Configure/Setup Alarm Handling Alert Key > > > Block Alarm: Alarm State Device Diagnostics Block Alarm Block Alarm: Alarm State > > > Block Alarm: Unacknowledged Device Diagnostics Block Alarm Block Alarm: Unacknowledge >...
Page 12 THE FIELDVUE DVC6000f DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEB DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINKt SOFTWARE, THE DVC6000f PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR.
Page 13 Introduction and Specifications Section 1 Introduction and Specifications Scope of Manual ............Instrument Description .
Page 14: Scope Of Manual
If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding. W9132-1 Figure 1-1. FIELDVUE DVC6010f Digital Valve...
Page 15 Introduction and Specifications D Analog Output (AO) Function Block—The analog output function block accepts the output from another function block (such as a PID block) and transfers it as an actuator control signal to the transducer block. If the DO block is selected, the AO block is not functional.
Page 16: Using This Manual
Configuration (D103419X012) the beginning of this manual. Menu structures for the function blocks are included with each function block D Fisher FIELDVUE DVC6000f Digital Valve section in Detailed Setup / Blocks. Controller Quick Start Guide (D103202X012) Throughout this document, parameters are typically...
Page 17 Introduction and Specifications Table 1-1. Specifications Available Configurations Fieldbus Device Capabilities DVC6010f: Sliding-stem applications Backup Link Master capable DVC6020f: Rotary and long-stroke sliding-stem applications [over 102 mm (4 inch) travel] Device Description Compatibility DVC6030f: Quarter-turn rotary applications Firmware Revision DD Compatibility 2 and 3 Remote-Mounted Instrument DVC6005f: Base unit for 2 inch pipestand or wall...
Page 18 1-2. For additional surge protection Technological, Ecological and Nuclear Inspectorate commercially available transient protection devices can be used. INMETRO—Brazil Contact your Emerson Process Management sales Vibration Testing Method office for classification/certification specific information Tested per ANSI/ISA-75.13.01 Section 5.3.5. A resonant frequency search is performed on all three axes.
Page 19 Introduction and Specifications Table 1-1. Specifications (continued) Options product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive (PED) 97 / Supply and output pressure gauges or J Tire 23 / EC. It was designed and manufactured in valves, J Integral mounted filter regulator, accordance with Sound Engineering Practice (SEP) Stainless steel housing, module base and...
Page 20 DVC6000f Digital Valve Controllers Table 1-3. Hazardous Area Classifications—CSA (Canada) Certification Type Certification Obtained Entity Rating Temperature Code Enclosure Rating Body FIELDBUS Vmax = 24 VDC Imax = 380 mA Ci = 5 nF Ex ia—Intrinsically Safe & FISCO Li = 0 mH T4(Tamb v 80_C) Class I,II,III Division 1 GP A,B,C, Type 4X, IP66...
Page 21 Introduction and Specifications Table 1-4. Hazardous Area Classifications—FM (United States) Certification Type Certification Obtained Entity Rating Temperature Code Enclosure Rating Body FIELDBUS Vmax = 24 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH Intrinsically Safe & FISCO T4(Tamb v 80_C) Pi = 1.4 W Class I,II,III Division 1 GP A,B,C,...
Page 22 DVC6000f Digital Valve Controllers Table 1-5. Hazardous Area Classifications—ATEX Temperature Certificate Type Certification Obtained Entity Rating Enclosure Rating Code FIELDBUS II 1 G D Ui = 24 VDC , Ii = 380 mA , T4(Tamb v 80_C) Ci = 5 nF , Li = 0 mH , Pi = 1.4 W Ex ia IIC T4/T5/T6—Intrinsically Safe T5(Tamb v 77_C) IP66...
Page 23 Introduction and Specifications Table 1-6. Hazardous Area Classifications—IECEx Temperature Certificate Type Certification Obtained Entity Rating Enclosure Rating Code FIELDBUS Vmax = 24 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH T4(Tamb v 80_C) Intrinsically Safe Pi = 1.4 W T5(Tamb v 77_C) IP66...
Page 24 DVC6000f Digital Valve Controllers Table 1-7. Hazardous Area Classifications—NEPSI Temperature Certificate Type Certification Obtained Entity Rating Enclosure Rating Code FIELDBUS Ui = 24 VDC Ii = 226 mA Ci = 5 nF Intrinsically Safe Li = 0 mH Pi = 1.4 W Ex ia IIC T5/T6 T5(Tamb v 80_C) FISCO...
Page 25: Table Of Contents
Installation Section 2 Installation Special Instructions for “Safe Use” and Installation in Hazardous Locations ..............
Page 26 DVC6000f Digital Valve Controllers Making Fieldbus Connections with a Twisted-Shielded Pair ....2-23 Making Fieldbus Connections with a Quick Connect Cable Entry .
Page 27: Section 2 Installation
Installation D If installing this into an existing Installation application, also refer to the WARNING The DVC6000f can be used with either air or natural at the beginning of the Maintenance gas as the supply medium. If using natural gas as the section of this instruction manual.
Page 28: Special Instructions For "Safe Use" And Installation In Hazardous Locations
DVC6000f Digital Valve Controllers In addition to remote venting of the ATEX unit, ensure that all caps and covers Special Conditions for Safe Use are correctly installed. Failure to do so could result in personal injury or Intrinsically Safe, Dust property damage from fire or explosion, and area re-classification.
Page 29: Iecex
Installation IECEx Product Ambient Mounting Style Ex Marking Type Temperature −40_C to Conditions of Certification Ex ia II CT6 DVC6010f +75_C Integral Mounting DVC6020f −40_C to DVC6030f Ex ia II CT5 +80_C −40_C to Intrinsically Safe, Flameproof, Type n Ex ia II CT6 +75_C Main Unit DVC6005f...
Page 30 DVC6000f Digital Valve Controllers 7. An appropriate heat-resistant cable should be Ambient Product Type Ex Marking selected for use with the controller in an application Temperature −40_C to where the ambient temperature exceeds 70_C. Ex d II B+H +75_C DVC6010f, DVC6020f, 8.
Page 31: Mounting Guidelines
Installation CAP SCREW, FLANGED MACHINE SCREW SHIELD ADJUSTMENT ARM CONNECTOR ARM CAP SCREW 29B1674-A / DOC 29B3403-A PLAIN WASHER Figure 2-1. FIELDVUE DVC6010f Digital Valve Controller Mounted on Sliding-Stem Actuators with up to 2 Inches Travel Mounting Guidelines Note Do not use the stainless steel DVC6010f on Sliding-Stem Actuators Up DVC6010fS in high vibration service to 102 mm (4 Inches) of Travel...
Page 32 DVC6000f Digital Valve Controllers HEX NUT CAP SCREW, FLANGED FEEDBACK ARM LOCK WASHER EXTENSION, BIAS SPRING ADJUSTMENT ARM SPACER MACHINE SCREW, FLAT HEAD HEX NUT, FLANGED MACHINE SCREW LOCK WASHER SHIELD MACHINE SCREW, PLAIN WASHER LOCK WASHER, HEX NUT CONNECTOR ARM Figure 2-2.
Page 33 Installation LOCK WASHER CAM/ROLLER POSITION MARK CAP SCREW CAP SCREW, HEX SOCKET PLAIN WASHER HEX NUT STUD, CONT THREAD MOUNTING PLATE VENT STUD, CONT THREAD HEX NUT PLAIN WASHER VENT ADAPTOR 29B1665-B / DOC SECTION A‐A SPACER Figure 2-4. FIELDVUE DVC6020f Digital Valve Controller Mounted on Long-Stroke Sliding-Stem Actuator. 11.
Page 34 DVC6000f Digital Valve Controllers MACHINE SCREW MOUNTING ADAPTOR CAP SCREW, HEX SOCKET CAP SCREW, HEX SOCKET 29B1672-A / DOC MACHINE SCREW 29B2094-A / DOC TYPICAL MOUNTING WITH SHORT FEEDBACK ARM TYPICAL MOUNTING WITH LONG FEEDBACK ARM (FISHER 1052 SIZE 33 ACTUATOR SHOWN) (FISHER 1061 SIZE 30-68 ACTUATOR SHOWN) Figure 2-5.
Page 35: Dvc6030F On Quarter-Turn Actuators
Installation MOUNTING BRACKET FEEDBACK ARM TRAVEL INDICATOR PIN 29B1703-A / DOC SPACER TRAVEL INDICATOR 19B3879−A / DOC Figure 2-7. Mounting a FIELDVUE DVC6030f Digital Valve Controller on a Rotary Actuator (Fisher 1032 Size 425A Shown) pneumatic actuator, releasing all pressure from the MOUNTING actuator.
Page 36 DVC6000f Digital Valve Controllers STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY (DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI. ) IN THIS POSITION, THE “B” HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING.
Page 37 Installation MOVEMENT OF TRAVEL E0989 INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM OUTPUT A. DVC6030f FEEDBACK ARM MOVEMENT 19B3879-A / DOC-2 STARTING POSITION OF ACTUATOR SHAFT MOVEMENT TRAVEL INDICATOR ASSEMBLY (DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI). STARTING POSITION OF THE TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM IN THIS POSITION, THE “A”...
Page 38: Dvc6005F Base Unit
DVC6000f Digital Valve Controllers SPACER 2.25 1-INCH 1/4-20 HEX HEAD SCREW 2.82 10C1796-A / Doc 2 MOUNTING MOUNTING BRACKET W8473 / IL HOLES j 8.6 /.34 WALL MOUNTING Figure 2-12. FIELDVUE DVC6005f Digital Valve Controller with Mounting Bracket (Rear View) DVC6005f Base Unit For remote-mounted digital valve controllers, the DVC6005f base unit ships separately from the control...
Page 39 Installation mounting the digital valve controller to a specific 6. Set the position of the feedback arm (key 79) on actuator model. the digital valve controller to the zero drive position (zero pressure from Port A with Relay A) by inserting the alignment pin (key 46) through the hole on the feedback arm as follows: D For air-to-open actuators (i.e., the actuator...
Page 40: Dvc6035 On Quarter-Turn Actuators
DVC6000f Digital Valve Controllers actuator, makes pneumatic connections to the actuator. Use lock-out procedures to be sure that the actuator, sets up, and calibrates the instrument. If you above measures stay in effect while working on the purchased the digital valve controller separately, you equipment.
Page 41 Installation lock-out procedures to be sure that the above measures stay in effect while working on the equipment. DVC6035 FEEDBACK ARM DVC6035 MOVEMENT FEEDBACK ARM 2. If necessary, remove the existing hub from the MOVEMENT actuator shaft. 3. If a positioner plate is required, attach the positioner plate to the actuator as described in the mounting kit instructions.
Page 42: Pressure Control
DVC6000f Digital Valve Controllers 67CFR CAP SCREWS O-RING NOTE: APPLY LUBRICANT SUPPLY CONNECTION W8077-FF / IL Figure 2-15. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6000f Digital Valve Controller a. If a mounting plate is required, fasten the Table 2-1. Feedback Arm Locking Requirements mounting plate to the actuator.
Page 43: Casing-Mounted Regulator
The O-ring is not required. maintenance of a filter that removes particles larger that 40 micrometers in diameter will suffice in most applications, check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or...
Page 44: Single-Acting Actuators
DVC6000f Digital Valve Controllers LOOP CONNECTIONS TERMINAL BOX 1/2 NPT CONDUIT CONNECTION FEEDBACK CONNECTIONS W9132-1 TERMINAL BOX Figure 2-17. FIELDVUE DVC6010f Digital Valve Controller DVC6005f BASE UNIT W8371-1-FF Mounted on Fisher 585C Piston Actuator When using a single-acting reverse digital valve controller (relay B) on a single-acting actuator connect OUTPUT B to the actuator diaphragm casing.
Page 45: Vent Connections
Installation 24/48 VDC FOUNDATION FIELDBUS 110/220 VAC, etc. H1 SEGMENT CONTROL LINE Port A Port B DVC6000f DIGITAL VALVE SUPPLY PRESSURE CONTROLLER WITH RELAY C MONITORING LINE NOTES: 1/4-18 NPT X 3/8 OD TUBING ELECTRICAL WIRING SPRING RETURN ACTUATOR E1048 Figure 2-18.
Page 46: Electrical Connections
DVC6000f Digital Valve Controllers correctly installed. Failure to do so Table 2-2. Fixed Orifice Restrictions could result in personal injury or Manufacturer Part Number Material Description property damage from fire or explosion, No. 74 drilled orifice bleed and area re-classification. adapter with 1/4 NPT connections.
Page 47: Basic Setup
Installation can be connected to the segment using a twisted SAFETY GROUND TALK shielded pair or with the quick connect cable entry TALK option. Refer to the site preparation guide for proper wire types, termination, length, etc. for a fieldbus segment.
Page 48: Feedback Unit Connections For Remote Mounting
Tighten the quick any of the following: connector in the conduit opening. D Emerson Process Management supplied d. Cut and trim the wire ends. DVC6015, DVC6025 or DVC6035 feedback unit D An under-traveled 10 kOhm potentiometer used e.
Page 49 Installation FEEDBACK CONNECTIONS TERMINAL BOX W8477 / IL W8475-FF / IL BASE UNIT FEEDBACK UNIT GROUND SCREW TO FEEDBACK UNIT TERMINAL 3 TO FEEDBACK UNIT TERMINAL 2 TO FEEDBACK UNIT TERMINAL 1 TERMINAL 1 TERMINAL 2 TERMINAL 3 W8476 / IL W8478-1 / IL FEEDBACK UNIT FEEDBACK CONNECTIONS TERMINAL BOX...
Page 50 DVC6000f Digital Valve Controllers Note Do not connect the shield or drain wire INTERNAL to any terminal on the feedback unit or 10k W " to the earth ground or any other alternative grounds. 8. Replace and hand tighten all covers. 3RD PARTY FEEDBACK ELEMENT BASE UNIT TERMINATION BOX (WITH 10k W POTENTIOMETER)
Page 51 Installation D The maximum resistance of the potentiometer ) must be between 3.9 kOhm and 10 kOhm. pot(max) D The resistance of R is 4.25 times greater than pot(max) D The resistance of R is 4 times less than pot(max) 30kW "...
Page 52: Detailed Setup
DVC6000f Digital Valve Controllers = 6.4 kOhm x 4.25 = 27.2 kOhm = 6.4 kOhm / 4 = 1.6 kOhm Communication Connections WARNING Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous.
Page 53 Installation defined by the piping and instrumentation diagram Prior to commissioning, the device ID is displayed by (P&ID). the host system if no device tag is configured in the digital valve controller electronics. Typically the When commissioning more than one device on a placeholder displays the device tag.
Page 54 DVC6000f Digital Valve Controllers 2-30 December 2009...
Page 55 Basic Setup Section 3 Basic Setup Basic Setup Transducer Block Mode ........... . Protection .
Page 56 DVC6000f Digital Valve Controllers Basic Setup Table 3-1. Factory Default Settings Setup Parameter Default Setting Travel Cutoff Hi 99.5% Travel Cutoff Lo 0.5% WARNING Travel Integral Gain 9.4 repeats/min Travel Calibration Trigger Travel Integral Enable Changes to the instrument setup may Travel Integral Limit Hi cause changes in the output pressure −30%...
Page 57 Basic Setup ACTUATOR STEM TRAVEL SENSOR SHAFT ROLLER FEEDBACK ARM STEM CONNECTOR ADJUSTMENT ARM 29B1665-A / DOC Figure 3-2. Feedback Connection for Typical Long- Stroke Sliding-Stem Actuator (4 to 24 Inches Travel) CONNECTOR ARM A6536-1 / IL 7. Indicate whether a Volume Booster is being used. 8.
Page 58 DVC6000f Digital Valve Controllers Table 3-2. Actuator Information for Basic Setup Starting Actuator Actuator Feedback Travel Sensor Motion Actuator Size Actuator Style Tuning Manufacturer Model Connection (Relay A or C) SStem Pot for Piston Dbl w/ or w/o travels up to Spring.
Page 59 Basic Setup Table 3-3. Gain Values for Preselected Tuning Sets Travel Pressure Tuning Set Minor Loop Minor Loop Proportional Gain Velocity Gain Proportional Gain Integrator Gain Feedback Gain Feedback Gain 11.3 13.1 15.5 18.0 X (Expert) D Feedback Connection—Select RShaft Pot, Table 3-2 lists the required Travel Sensor Motion SStem Roller Pot, or SStem Pot.
Page 60: Parts
DVC6000f Digital Valve Controllers For an actuator not listed in the table, you can estimate a starting tuning set by calculating the casing Note or cylinder volume. Then, in the table, find an actuator with the closest equivalent volume and use the tuning set suggested for that actuator.
Page 61 Detailed Setup Section 4 Detailed Setup Resource Block ............Transducer Block .
Page 62 DVC6000f Digital Valve Controllers December 2009...
Page 63 Resource Block Resource Block Overview ..........Configure/Setup .
Page 64 DVC6000f Digital Valve Controllers Resource Block Overview Write Lock (RB > Configure/Setup > Write Lock) The resource block contains the hardware specific characteristics associated with a device; it has no D Write Lock input or output parameters. The resource block Write Lock (WRITE_LOCK [34]) determines if writes monitors and controls the general operation of other are permissible to other device parameters.
Page 65 Resource Block D Shed Remote Out descriptions for Set Fault State (SET_FSTATE [29]) and Clear Fault State (CLR_FSTATE [30]) in table 4-3 and “Action on Fault Detection”. Soft Write Lock—Soft Write lock permits using Write Lock (WRITE_LOCK [34]) to prevent any Note external change to parameter values.
Page 66 DVC6000f Digital Valve Controllers D Discrete Alarm Auto Acknowledge Alarm Handling (RB > Configure/Setup > Alarm Handling) Acknowledge Option (ACK_OPTION [38]) determines D Alert Key if the Write Alarm associated with the block will be automatically acknowledged. Alert Key (ALERT_KEY [4]) is a number that permits grouping alerts.
Page 67 Resource Block Version Block Errors (RB > Configure/Setup > Setup > Version) Table 4-1 lists conditions reported in the BLOCK_ERR [6] parameter. Conditions in italics are not applicable D Device Revision for the Resource block and are provided only for your reference.
Page 68 DVC6000f Digital Valve Controllers Table 4-2. Parameters Affected by Restart with Defaults Table 4-2. Parameters Affected by Restart with Defaults (Continued) Index Parameter Name Initial Value Number Index Parameter Name Initial Value Number Resource Block AO Block (continued) ST_REV TAG_DESC spaces FSTATE_TIME STRATEGY...
Page 69 Resource Block Table 4-2. Parameters Affected by Restart with Defaults Table 4-2. Parameters Affected by Restart with Defaults (Continued) (Continued) Index Index Parameter Name Initial Value Parameter Name Initial Value Number Number PID Block (continued) PID Block (continued) OUT_HI_LIM BIAS OUT_LO_LIM SP_FTIME BKCAL_HYS...
Page 70 DVC6000f Digital Valve Controllers Table 4-2. Parameters Affected by Restart with Defaults Table 4-2. Parameters Affected by Restart with Defaults (Continued) (Continued) Index Index Parameter Name Initial Value Parameter Name Initial Value Number Number ISEL Block (continued) ISEL Block (continued) DISABLE_3 HI_HI_LIM Status...
Page 71 Resource Block Table 4-2. Parameters Affected by Restart with Defaults Table 4-2. Parameters Affected by Restart with Defaults (Continued) (Continued) Index Index Parameter Name Initial Value Parameter Name Initial Value Number Number OS Block (continued) DO Block BKCAL_2_IN ST_REV Status TAG_DESC spaces STRATEGY...
Page 72 DVC6000f Digital Valve Controllers Resource Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Double indentation and shaded Index Number indicates sub-parameter. Table 4-3. Resource Block Parameter Definitions Label Index RO /...
Page 73 Resource Block Table 4-3. Resource Block Parameter Definitions (Continued) Label Index RO / Initial Mode Range Description PARAMETER_NAME Number Value Data Type: Unsigned32 Manufacturer identification number, used by an interface device or host to locate the DD file for the resource. All manufacturer identification numbers are maintained by the Fieldbus Foundation.
Page 74 DVC6000f Digital Valve Controllers Table 4-3. Resource Block Parameter Definitions (Continued) Label Index RO / Initial Mode Range Description PARAMETER_NAME Number Value Data Type: Bit String 0 = Inactive Cycle Type 1 = Active 0: Scheduled 0: 1 CYCLE_TYPE Identifies the block execution methods available for this resource, may be scheduled, completion of block execution Data Type: Bit String...
Page 75 Resource Block Table 4-3. Resource Block Parameter Definitions (Continued) Label Index RO / Initial Mode Range Description PARAMETER_NAME Number Value Data Type: Unsigned8 Forces output function blocks that are not Out of Service to the fault state condition. While this parameter is active the output function blocks will go to an actual mode of Local Override (LO) and will perform their fault state actions...
Page 76 DVC6000f Digital Valve Controllers Table 4-3. Resource Block Parameter Definitions (Continued) Label Index RO / Initial Mode Range Description PARAMETER_NAME Number Value Update Event UPDATE_EVT Data Type: DS-73 0=Undefined This alert is generated by any change to the 1=Acknowledged UNACKNOWLEDGED 35.1 0=Undefined static data.
Page 77 Resource Block Table 4-3. Resource Block Parameter Definitions (Continued) Label Index RO / Initial Mode Range Description PARAMETER_NAME Number Value Data Type: Unsigned16 ITK Version Major version of ITK test this device has been ITK_VER tested to. *Initial value depends on the revision of the DVC6000f.
Page 78 DVC6000f Digital Valve Controllers Table 4-3. Resource Block Parameter Definitions (Continued) Label Index RO / Initial Mode Range Description PARAMETER_NAME Number Value STBY_FIRMWARE_REV STBY_FIRMWARE_REV_MAJOR 55.1 0−255 Data Type: Uint8 STBY_FIRMWARE_REV_MINOR 55.2 0−255 Describes firmware revision information. This STBY_FIRMWARE_REV_BUILD 55.3 0−255 is the revision of the alternative firmware.
Page 79 Resource Block Table 4-7. Resource Block, View 4 Index Parameter Number ST_REV STRATEGY ALERT_KEY MANUFAC_ID DEV_TYPE DEV_REV DD_REV HARD_TYPES FEATURES CYCLE_TYPE MIN_CYCLE_T MEMORY_SIZE MAX_NOTIFY ACK_OPTION WRITE_PRI ITK_VER DISTRIBUTOR DEV_STRING DIAG_OPTIONS MISC_OPTIONS 47.1 FIRMWARE_REVISION.FIRMWARE_REV_MAJOR 47.2 FIRMWARE_REVISION.FIRMWARE_REV_MINOR 47.3 FIRMWARE_REVISION.FIRMWARE_REV_BUILD 47.4 FIRMWARE_REVISION.IO_FIRMWARE_REV 47.5 FIRMWARE_REVISION.DIAG_CAL_REV 47.6 FIRMWARE_REVISION.FIRMWARE_REV_ALL...
Page 80 DVC6000f Digital Valve Controllers Transducer Block Overview ..........4-21 Detailed Setup .
Page 81 Transducer Block Transducer Block Overview Automatic (Auto)— This is the normal mode for this block. When the transducer block is in the auto The transducer block accepts a signal from an output mode, it accepts the output from the AO or DO block block as a set point to position a valve using a as a set point and outputs a drive signal to the I/P pneumatic actuator.
Page 82 DVC6000f Digital Valve Controllers See table 4-13 for individual parameter details. Table 4-8. Gain Values for Preselected Travel Tuning Sets Travel Travel Minor Tuning Travel Proportional Loop Feedback Velocity Gain Gain Gain Response Control Travel Tuning (TB > Configure/Setup > Detailed Setup > Response Control >...
Page 83 Transducer Block D Travel Integral Enable optimum control response is achieved. Because the Performance Tuner can detect internal instabilities Travel Integral Enable (TVL_INTEG_ENABLE [44.1]) before they become apparent in the travel response, it is used to enable the integral setting to improve static can generally optimize tuning more effectively than performance by correcting for error that exists manual tuning.
Page 84 DVC6000f Digital Valve Controllers Pressure Tuning Table 4-9. Gain Values for Preselected Pressure Tuning Sets (TB > Configure/Setup > Detailed Setup > Response Pressure Pressure Minor Tuning Pressure Integrator Loop Feedback Control > Pressure Tuning) Proportional Gain Gain Gain WARNING Changes to the tuning set may cause the valve/actuator assembly to stroke.
Page 85 Transducer Block D Pressure Integral Limit Hi Fallback/Auto recovery. It is not necessary to enable the Travel Sensor Alert for Pressure Fallback to occur. Pressure Integral Limit Hi (PRESS_INTEG_HI_LIM D Travel Deviation Pressure Fallback [47.7]) provides an upper limit to the integrator output. The high limit is configurable from 0 to 100% of the I/P Travel Deviation Pressure Fallback occurs when the drive signal.
Page 86 DVC6000f Digital Valve Controllers pressure that corresponds to 0% valve travel when Zero Power Condition is closed, or 100% valve travel when Zero Power Condition is open. The pressure must be less than the Pressure Range Hi. Input Characterization (TB > Configure/Setup > Detailed Setup > Response Control >...
Page 87 Transducer Block D Drive Current Alert PlantWeb Alerts This alert is active when the difference between the Some instrument alert conditions can also be used to expected Drive Current and the actual Drive Current trigger PlantWeb alerts that will be reported in Failed, has exceeded the Drive Current Alert Time.
Page 88 DVC6000f Digital Valve Controllers D Drive Signal Alert D Static Memory Alert Enable When enabled Static Memory Alert Enable activates The Drive Signal Alert is active if one of the following the Static Memory Alert. conditions exist: D Static Memory Shutdown Where Zero Power Condition is defined as closed: Drive Signal <...
Page 89 Transducer Block D Output Block Timeout Service until power is removed and restored or the user changes the transducer block target mode to The Output Block Timeout (OUTPUT_BLK_TIMEOUT Manual or Auto. In any case, the target mode will [76.3]) is the maximum time between updates from the remain Out of Service, if the condition that caused the AO or DO block to the transducer block setpoint.
Page 90 DVC6000f Digital Valve Controllers D Supply Pressure Sensor Alert Enable if the condition that caused the shutdown remains or until the shutdown trigger is disabled. When enabled Supply Pressure Sensor Alert Enable activates the Supply Pressure Sensor Alert. Pressure Sensors Pressure Fallback D Pressure A Sensor Alert D Pressure Fallback Alert...
Page 91 Transducer Block D Supply Pressure Lo Alert Enable Travel Alerts (TB > Configure/Setup > Detailed Setup > Alerts > When enabled Supply Pressure Lo Alert Enable Travel Alerts) activates Supply Pressure Lo Alert. D Supply Pressure Lo Alert Point Note Supply Pressure Lo Alert Point (SUP_PRES_LO_ALRT_PT [76.9]).
Page 92 DVC6000f Digital Valve Controllers ALERT IS CLEARED ALERT IS SET TRAVEL ALERT HIGH POINT TRAVEL ALERT DEADBAND TRAVEL ALERT DEADBAND TRAVEL ALERT LO POINT ALERT IS SET ALERT IS CLEARED A6532-1/IL A6532/IL Figure 4-2. Travel Hi Alert Deadband Figure 4-3. Travel Lo Alert Deadband Travel Limit Travel Hi/Lo D Travel Hi Hi Alert...
Page 93 Transducer Block D Travel Closed Deadband Proximity Alerts (TB > Configure/Setup > Detailed Setup > Alerts > Travel Closed Deadband (TVL_CLOSED_DB [77.11]) Prox Alerts) is the travel in percent (%) of ranged travel required to clear a Travel Closed alert, once it has been set. Proximity D Proximity Hi Hi Alert Note...
Page 94 DVC6000f Digital Valve Controllers Accumulator Dead-band. See figure 4-5. You can Deadband exceeded, and direction reset the Travel Accumulator by configuring it to zero. changed, new Reference Point established D Travel Accumulator Alert This alert is active if the Travel Accumulator exceeds the Travel Accumulator Alert Point.
Page 95 Transducer Block D Maintenance Enable PD Inside Status PD Inside Status shows the status of Performance Maintenance Enable (MAINT_ENABLE [63]) enables Diagnostics. or disables conditions that can cause a maintenance alert. A maintenance alert indicates the device or PD Run some part of the device needs maintenance soon.
Page 96 DVC6000f Digital Valve Controllers Deadband exceeded, information. new Reference Point Lo Bleed: The label affixed to the relay body established indicates it is a low bleed version. D Zero Power Condition Zero Power Condition (ZERO_PWR_COND [42.2]) identifies whether the valve is open or closed when instrument power is lost.
Page 97 Transducer Block D Valve Serial Number D Port Diameter Enter the serial number of the valve (VALVE_SN [27]) on which the instrument is mounted. Enter the valve port diameter (PORT_DIAMETER D Valve Style [84.3]) in inches or mm. Enter the type of valve (VALVE_TYPE [28]), sliding-stem or rotary, on which the instrument is D Port Type mounted.
Page 98 DVC6000f Digital Valve Controllers ACTUATOR STEM TRAVEL SENSOR SHAFT ROLLER FEEDBACK ARM STEM CONNECTOR ADJUSTMENT ARM 29B1665-A / DOC Figure 4-7. Feedback Connection for Typical Long- Stroke Sliding-Stem Actuator (4 to 24 Inches Travel) CONNECTOR ARM linkage shown in figure 4-6, enter SStem Pot. If the feedback linkage consists of a roller that follows a Figure 4-6.
Page 99 Transducer Block For instruments with relay A or C If increasing air Reference pressure at output A causes the shaft to turn D Trim Style 1 clockwise, enter Clockwise. If it causes the shaft to turn counterclockwise, enter Counterclockwise. Enter the valve trim style (TRIM_STYLE_1 [84.9]). For instruments with relay B If decreasing air D Trim Style 2 pressure at output B causes the shaft to turn...
Page 100 DVC6000f Digital Valve Controllers Table 4-10. Output Block PV Status AO/DO PV FEATURE_SEL Transducer Mode, Active PlantWeb AO / DO AO / DO PW Alarms Set PV Status Actual Alarms PV Status PV Substatus Limit Substatus Constant Device Failure Constant Non-specific See table 4-11 Auto...
Page 101 Transducer Block Block Errors Table 4-12 lists conditions reported in the BLOCK_ERR [6] and XD_ERR [11] parameters. Conditions in italics are not applicable for the transducer block and are provided only for your reference. Table 4-12. Transducer Block BLOCK_ERR and XD_ERROR Conditions Condition Condition Name and Description...
Page 102 DVC6000f Digital Valve Controllers Transducer Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Protection Category: Indicates whether or not the parameter is writable while the PROTECTION parameter is set to a particular level.
Page 103 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category Block Alarm BLOCK_ALM 0=Undefined UNACKNOWLEDGED 1=Acknowledged NONE 2=Unacknowledged 0=Undefined 1=Clear−reported 2=Clear−not reported ALARM_STATE 3=Active−reported Data Type: DS-72 4=Active−not reported Used to report the BLOCK_ERR TIME_STAMP alarm to the host system...
Page 104 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category Data Type: DS-65 In Travel Control: Valve travel in %, FINAL_POSITION_VALUE decharacterized to correlate with Setpoint (FINAL_VALUE [13]). Travel Status (Decharacterized) 17.1 In Pressure Control: Implied valve...
Page 105 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category Data Type: DS-65 In Travel Control: Actual valve TRAVEL travel in % of calibrated travel Travel Status 34.1 range.
Page 106 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category Basic Setup BASIC_SETUP 1=Spring & Diaphragm 2=Piston-Dbl w/o Spring Actuator Style 1=Spring & 42.1 SETUP Data Type: Enum (Uint8) ACTUATOR_STYLE 3=Piston-Dbl w/Spring Diaphragm...
Page 107 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category TRAVEL_CAL Travel Count Data Type: Uint16 43.1 TVL_COUNT Raw feedback from Travel Sensor <TVL_FAC_HI Travel Hi Calibration Data Type: Uint16 43.2 >TVL_LO_CAL TVL_HI_CAL...
Page 108 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category TRAVEL_CAL_RUN 1: Operating 2: Autocalibrate 3: Mark Crossover 4: Mark Full Open 5: Mark Full Closed 6: Manual Calibrate Final 7: Abort 8: Clear Cal Status...
Page 109 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category PRESS_CAL Supply Pressure Scale > 0 46.1 Data Type: Float SUPP_PRESS_SCALE Supply Pressure Offset 46.2 0 to 16383 Data Type: Uint16 SUPP_PRESS_OFFSET Pressure A Scale...
Page 110 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category Data Type: Unit16 Array[43] Each item − 2500 to 12500 First integrator is number of valid points.
Page 111 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category Data Type: DS-71 Advise Alarm Used to report alerts to host ADVISE_ALM system 0=Undefined UNACKNOWLEDGED 58.1 1=Acknowledged 0=Undefined NONE 2=Unacknowledged 0: Undefined...
Page 112 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category 0: Drive Current 1: Drive Signal 2: Processor Impaired 3: Output Block Timeout 4: Blocks Set to Defaults 5: Travel Sensor 6: Outlet Pressure Sensor...
Page 113 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category Data Type: Bit String (4 byte) 0=disable 1=enable Maintenance alert mask. MASK controls whether an alert is Maintenance Suppress Same as for All bits: 0 reported.
Page 114 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category INST_ALERTS_ACTIVE 0: Drive Current 1: Drive Signal 2: Memory Failure − Data Type: Bit String (4 byte) Pending Electronics Active 0=inactive...
Page 115 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category 0: I/P Primary Plugged 1: I/P Nozzle Plugged 2: I/P Latched 3: Reserved 4: Relay Jammed 5: Relay Cross Misadj 6: Relay Bias Diaph Leak 7: Relay Port A Diaph...
Page 116 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category 0: Relay Disengaged 1: Insufficient Pressure Differential 2: Travel Calibration Error 3: Reserved 4: High Supply Pressure* 5: Reserved Data Type: Bit String (4 byte)
Page 117 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category INST_ALERTS_ENABLE Enabled Bits: 0: Drive Current 0: Drive Current 1: Drive Signal 1: Drive Signal 2: Program Memory 2: Program Data Type: Bit String (4 byte) Electronics Enable...
Page 118 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category INST_ALERTS_CONFIG 0: Drive Current 1: Program Memory 2: Static Memory Data Type: Bit String (4 byte) 3: Processor or I/O 0=attempt control, Shutdown Trigger...
Page 119 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category INST_ALERTS_CONFIG2 Data Type: Float Travel Deviation Alert Point > 0%, <= 125% Alerts when difference between sp 77.1 SETUP TVL_DEV_ALRT_PT and pv is too large for too long.
Page 120 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category All bits: 0 Data Type: Bit String (2 byte) 2: Integrator Limited Low 0=inactive 3: Integrator Limited 1=active High Indicates the status of the...
Page 121 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category Upgrade Progress Data Type: Enum (Uint8) UPGRADE_PROGRESS Not used by the DVC6000f SPEC_SHEET_VALVE Valve Size 83.1 NULL Data Type: Visible String VALVE_SIZE Valve Class 83.2...
Page 122 DVC6000f Digital Valve Controllers Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category SPEC_SHEET_ACT Actuator Size 85.1 NULL Data Type: Visible String ACTUATOR SIZE Effective Area 85.2 0.00 Data Type: Float EFFECTIVE AREA 1=open 85.3...
Page 123 Transducer Block Table 4-13. Transducer Block Parameter Definitions (Continued) Label Index RO / Protect Mode Range Initial Value Description PARAMETER_NAME Number Category Temperature Units C=1001 SETUP Data Type: Enum (Uint8) TEMPERATURE_UNITS F=1002 kPa=1133 bar=1137 Pressure Units psig=1143 SETUP Data Type: Enum (Uint8) PRESSURE_UNITS inHg=1155 inH2O=1146...
Page 124 DVC6000f Digital Valve Controllers View Lists View lists allow the values of a set of parameters to be Note accessed at the same time. Views 1 and 2 contain operating parameters and are defined by the Fieldbus Because individual views are limited in Foundation.
Page 125 Transducer Block Table 4-17. Transducer Block, View 3.2 Table 4-20. Transducer Block, View 4.3 Index Number Parameter Index Number Parameter ST_REV ST_REV 74.1 INST_ALERTS_ACTIVE.ELECT_ACTIVE PWA_SIMULATE 74.2 INST_ALERTS_ACTIVE.SENSOR_ACTIVE 41.1 TVL_PRESS_CONTROL.TVL_PRESS_SELECT 74.3 INST_ALERTS_ACTIVE.ENVIRO_ACTIVE 41.2 TVL_PRESS_CONTROL.TVL_PRESS_STATE 74.4 INST_ALERTS_ACTIVE.TRAVEL_ACTIVE 42.1 BASIC_SETUP.ACTUATOR_STYLE 74.5 INST_ALERTS_ACTIVE.PROX_ACTIVE 42.2 BASIC_SETUP.ZERO_PWR_COND 74.6 INST_ALERTS_ACTIVE.TVL_HISTORY_ACTIVE...
Page 126 DVC6000f Digital Valve Controllers Table 4-21. Transducer Block, View 4.4 Table 4-22. Transducer Block View, 4.5 Index Number Parameter Index Number Parameter ST_REV ST_REV 76.1 INST_ALERTS_CONFIG.SHUTDOWN_TRIGGER 95.1 MAI_CHANNEL_1 76.2 INST_ALERTS_CONFIG.SHUTDOWN_RECOVERY 95.2 MAI_CHANNEL_2 76.3 INST_ALERTS_CONFIG.OUTPUT_BLK_TIMEOUT 95.3 MAI_CHANNEL_3 76.4 95.4 MAI_CHANNEL_4 INST_ALERTS_CONFIG.DRIVE_CURRENT_ALRT_PT 76.5 INST_ALERTS_CONFIG.DRIVE_CURRENT_TIME 95.5...
Page 127 Transducer Block December 2009 4-67...
Page 128 DVC6000f Digital Valve Controllers Analog Output (AO) Function Block Overview ..... . . 4-69 Modes ..............4-70 Mode Handling .
Page 129: Analog Output (Ao) Function Block Overview
Actual Block Mode (MODE_BLK.ACTUAL [5.2]) will remain READBACK out of service and the block cannot be scheduled if the block has not been licensed. Contact your Emerson CAS IN The remote setpoint value from another Process Management sales office to function block.
Page 130: Mode Handling
DVC6000f Digital Valve Controllers D RemoteCascade (RCas)—The SP [8] is set by a host computer by writing to the RCAS_IN [28] Note parameter. The SP [8] value is used to set the OUT [9] attribute automatically. During Shed with Return Options, the actual mode is changed, while the D Out of Service (OOS)—The block is not target mode stays the same.
Page 131: Status Handling
AO Function Block RCAS RCAS BKCAL READ BACK RATE RATE Operator Setpoint Convert HI/LO Rate and Status Limit Limit Calculation SCALE OPTS MODE Shed Mode Access Access Analog Analog CHANNEL Input Output Position Analog B2717 / IL Feedback Output Figure 4-9. Analog Output Function Block Schematic Auto—On failure of a remote cascade connection, the When the block is in Cas mode and the CAS_IN [17] block sets the target mode to Auto, if permitted.
Page 132: Output Block Pv Status
DVC6000f Digital Valve Controllers setpoint upward rate limit attribute (SP_RATE_UP [19]) and the setpoint downward rate limit attribute Note (SP_RATE_DN [18]). A limit of zero disables rate limiting. You must wire BKCAL_OUT [25] to As shown in figure 4-10, the block executes a BKCAL_IN [27] of the upstream block percentage of the set point change each macrocycle.
Page 133: I/O Options
AO Function Block CAS_IN, 2 1 macrocycle SP RATE DN 1 macrocycle SP RATE UP TRANSDUCER BLOCK TRAVEL TARGET B2718-1 / IL 1 second 1 second 1 second 1 second Time Figure 4-10. Analog Output Function Block Timing Diagram FSTATE_TIME [23] elapses and the fault condition Fault State to Value—The output action to take when has not cleared.
Page 134 DVC6000f Digital Valve Controllers Block Errors Table 4-23 lists conditions reported in the Note BLOCK_ERR [6] parameter. Conditions in italics are not applicable for the AO block and are provided only When simulate is active, the output for your reference. block no longer writes values to the transducer block.
Page 135 AO Function Block AO Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Double indentation and shaded Index Number indicates sub-parameter Table 4-24. Analog Output Function Block Parameter Definitions Label Index RO /...
Page 136 DVC6000f Digital Valve Controllers Table 4-24. Analog Output Function Block Parameter Definitions (Continued) Label Index RO / Block Initial Range Description PARAMETER_NAME Number Mode Value Simulate SIMULATE SIMULATE_STATUS 10.1 Data Type: DS-82 SIMULATE_VALUE 10.2 Allows the analog input to be manually supplied TRANSDUCER_STATUS 10.3 when simulate is enabled.
Page 137 AO Function Block Table 4-24. Analog Output Function Block Parameter Definitions (Continued) Label Index RO / Block Initial Range Description PARAMETER_NAME Number Mode Value Data Type: Float Setpoint Rate Down Positive, 0 disables Ramp rate for downward set point changes. +INF SP_RATE_DN rate limiting PV units...
Page 138 DVC6000f Digital Valve Controllers Table 4-24. Analog Output Function Block Parameter Definitions (Continued) Label Index RO / Block Initial Range Description PARAMETER_NAME Number Mode Value Update Event UPDATE_EVT 0:Undefined 1:Acknowledged UNACKNOWLEDGED 29.1 0: Undefined Unacknowledged Data Type: DS-73 0:Undefined This alert is generated by any changes to static UPDATE_STATUS 29.2 1:Update reported...
Page 139 AO Function Block View Lists View lists allow the values of a set of parameters to be Table 4-27. AO Function Block, View 3 accessed at the same time. Views 1 and 2 contain Index operating parameters and are defined by the Fieldbus Parameter Number Foundation.
Page 140: Field Communicator Menu Structure
DVC6000f Digital Valve Controllers Field Communicator Menu Structure ANALOG OUTPUT FUNCTION BLOCK Online Quick Config Back Calculation Output: Status Characteristics Alert Key Back Calculation Output: Value Static Revision Process Value Scale: EU at 100% Block Error Tag Description Process Value Scale: EU at 0% Cascade Input: Status Strategy Process Value Scale: Units Index...
Page 141 AO Function Block December 2009 4-81...
Page 142 DVC6000f Digital Valve Controllers PID Function Block Overview ......... . 4-83 Modes .
Page 143 PID Function Block where BKCAL BKCAL OUT GAIN: proportional gain value τ integral action time constant (RESET parameter) in seconds laplace operator τ derivative action time constant (RATE parameter) α: fixed smoothing factor of 0.1 applied to BKCAL_IN THE ANALOG INPUT VALUE AND STATUS FROM ANOTHER RATE BLOCK’S BKCAL _OUT OUTPUT THAT IS USED FOR BACKWARD OUTPUT TRACKING FOR BUMPLESS TRANSFER...
Page 144 DVC6000f Digital Valve Controllers FF GAIN FF SCALE Feedforward FF VAL Calculation BKCAL IN MODE TRK IN D BKCAL OUT RCAS OUT ROUT OUT ROUT IN RCAS IN Setpoint Limiting Equation Output CAS IN Limiting Operator Setpoint SP HI LIM GAIN RATE SP LO LIM...
Page 145 PID Function Block the next highest permitted non-remote mode. If Cas or Operator Set point Auto are not available, the block will shed by default to SP HI LIM SP RATE UP SP LO LIM Man. SP RATE DN Retained Target—The retained target mode is the Auto Auto mode the block was in before changing to one of the...
Page 146 PV [7] when the actual mode of the block is systems. Refer to your host Man. system documentation, or contact your Emerson Process D SP−PV Track in LO or IMan—Permits the SP Management sales office for [8] to track the PV [7] when the actual mode of the additional information.
Page 147 PID Function Block D Proportional and integral on error, derivative on Table 4-29. PID Function Block Alarm Priorities PV (PI_D) Priority Priority Description Number D Integral on error, proportional and derivative on The alarm is disabled PV (I_PD) An alarm condition with a priority of 1 can be recognized by the system.
Page 148 DVC6000f Digital Valve Controllers Block Errors Table 4-30 lists conditions reported in the BLOCK_ERR [6] parameter. Conditions in italics are not applicable for the PID block and are provided only for your reference. Table 4-30. BLOCK_ERR Conditions Condition Condition Name and Description Number Other (N/A) Block Configuration Error—SHED_OPT or BYPASS...
Page 149 PID Function Block PID Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Double indentation and shaded Index Number indicates sub-parameter Table 4-31. PID Function Block System Parameters Definitions Label Index RO /...
Page 150 DVC6000f Digital Valve Controllers Table 4-31. PID Function Block System Parameters Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode EU at 100% Data Type: DS-68 EU at 0%t The high and low scale values, engineering units Output Scale OUT_SCALE Units index...
Page 151 PID Function Block Table 4-31. PID Function Block System Parameters Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode Gain Data Type: Float greater than 0 GAIN The proportional gain value. Data Type: Float Reset Positive + INF The integral action time constant.
Page 152 DVC6000f Digital Valve Controllers Table 4-31. PID Function Block System Parameters Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode 0=Invalid 1=Normal Shed, Normal Return 2=Normal Shed, No Return 3=Shed to Auto, normal return Data Type: Uint8 4=Shed to Auto, no return.
Page 153 PID Function Block Table 4-31. PID Function Block System Parameters Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode Update Event UPDATE_EVT 0=Undefined UNACKNOWLEDGED 43.1 1=Acknowledged Unacknowledged Data Type: DS-73 0=Undefined This alert is generated by any changes to the UPDATE_STATE 43.2 1=Update reported...
Page 154 DVC6000f Digital Valve Controllers Table 4-31. PID Function Block System Parameters Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode Deviation High Priority Data Type: Unsigned8 0 to 15 DV_HI_PRI The priority of the deviation high alarm. Data Type: Float Deviation High Limit PV_SCALE, or +INF...
Page 155 PID Function Block Table 4-31. PID Function Block System Parameters Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode Deviation High Alarm DV_HI_ALM 0=Undefined UNACKNOWLEDGED 64.1 1=Acknowledged 0=undefined Unacknowledged Data Type: DS-71 The DV HI alarm data, which includes a value of 0=Undefined the alarm, a timestamp of occurrence, and the 1=Clear reported...
Page 156 DVC6000f Digital Valve Controllers Table 4-31. PID Function Block System Parameters Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode Data Type: Float Fraction of proportional action taken on error versus PV. For a value of 0.6, then 60% of the proportional action will be based on error and UBeta >...
Page 157 PID Function Block Table 4-31. PID Function Block System Parameters Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode T Auto Extra DT Data Type: Unsigned8 T_AUTO_EXTRA_DT Allow additional cycle with extra deadtime. Data Type: Unsigned8 T Auto Hysteresis Allows calculation of hysteresis based on T_AUTO_HYSTERESIS...
Page 158 DVC6000f Digital Valve Controllers View Lists Table 4-34. PID Function Block, View 3 View lists allow the values of a set of parameters to be Index Parameter accessed at the same time. Views 1 and 2 contain Number operating parameters and are defined by the Fieldbus ST_REV Foundation.
Page 159 PID Function Block Table 4-36. PID Function Block, View 4.2 Index Parameter Note Number ST_REV BIAS Because individual views are limited in SP_FTIME size, View List 4 has two parts. MATHFORM STRUCTURECONFIG GAMMA (ugamma) BETA Table 4-35. PID Function Block, View 4.1 IDEADBAND Index Parameter...
Page 160 DVC6000f Digital Valve Controllers Field Communicator Menu Structure PID FUNCTION BLOCK Quick Config Advanced Config Online Back Calculation Hysteresis Back Calculation Input: Status Alert Key Feed Forward Gain Control Options Back Calculation Intput: Value Feed Forward Scale: EU at 100% Deviation High Limit Back Calculation Output: Status Feed Forward Scale: EU at 0%...
Page 161 PID Function Block PID FUNCTION BLOCK cont. Characteristics: Block Tag Other Static Revision All (continued) Tag Description Tag Description Updated Event: Unacknowledged Grant Deny: Grant Strategy Update Event: Update State Grant Deny: Deny Alert Key All (continued) Update Event: Time Stamp Balance Time Block Mode: Target Update Event: Static Rev...
Page 162 DVC6000f Digital Valve Controllers Input Selector Function Block Overview ......4-103 Modes .
Page 163 ISEL Function Block IN_1 IN_2 IN_3 IN_4 IN (1−8) = Input used in the selection algorithm. IN_5 DISABLE (1−8) = Discrete input used to enable or disable IN_6 the associated input channel. OUT_D IN_7 OP_SELECT = Input used to override algorithm. ISEL IN_8 The selected channel number.
Page 164 DVC6000f Digital Valve Controllers IN_1 AUTO IN_2 Selection Algorithm IN_3 IN_4 DISABLE_1 SELECTED DISABLE_2 DISABLE_3 SEL_TYPE DISABLE_4 MIN_GOOD OP_SELECT SELECT_TYPE NOTE: THIS FIGURE DOES NOT INCLUDE THE ADDITIONAL 4 INPUTS IN THE EXTENDED PARAMETERS. Figure 4-14. Input Selector Function Block Schematic D For a selection algorithm to use an input with Limit Propagation status of Uncertain, the STATUS_OPTS [10]...
Page 165 ISEL Function Block START Propagate OP_SELECT selected input equal to zero? limit status All inputs with SELECT_TYPE same limit Average? status? Propagate Not Limited Propagate that All inputs with limit status More than 1 same limit SELECT_TYPE input? status? Middle? Propagate Not Limited Input a...
Page 166 DVC6000f Digital Valve Controllers START Propagate Bad, MODE_BLK Out of Service OOS? STATUS_OPTS Propagate MODE_BLK Uncertain if Man Uncertain MAN? Mode? Propagate Good Noncascade MODE_BLK must be Auto Propagate Bad, OP_SELECT Nonspecific status? Good Good Selected in- Propagate Good OP_SELECT put status? Noncascade value >0?
Page 167: Status_Opts Supported
ISEL Function Block If the status of OUT [7] is Bad, then the substatus will average (AVG_USE [33]) is 4 and the number of be as follows: connected inputs is 6, then the highest and lowest values would be dropped prior to calculating the D Out of Service if the Target mode is Out of average.
Page 168: Identification Of Selected Inputs
DVC6000f Digital Valve Controllers be “Good,” “Good_Cascade,” or “Uncertain” with a Alarms are grouped into five levels of priority, as STATUS_OPTS [10] of “Use Uncertain as Good” in shown in table 4-37. order to be evaluated. If the status of OP_SELECT [22] is Bad, then the OUT [7] status is Bad.
Page 169 ISEL Function Block Input Selector Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Double indentations and shaded Index Numbers indicate sub-parameters Table 4-39. Input Selector Function Block Parameter Definitions Label Index RO /...
Page 170 DVC6000f Digital Valve Controllers Table 4-39. Input Selector Function Block Parameter Definitions (Continued) Label Index RO / Block Initial Range Description PARAMETER_NAME Number Mode Value Status Input 2 Data Type: DS-65 constant IN_2 The block input value and status. Value Status Input 3 Data Type: DS-65...
Page 171 ISEL Function Block Table 4-39. Input Selector Function Block Parameter Definitions (Continued) Label Index RO / Block Initial Range Description PARAMETER_NAME Number Mode Value Update Event UPDATE_EVT 0=Undefined 1=Acknowledged UNACKNOWLEDGED 23.1 2=Unacknowledged Data Type: DS-73 0=Undefined This alert is generated by any change to the static 1=Update Reported UPDATE_STATE 23.2...
Page 172 DVC6000f Digital Valve Controllers Table 4-39. Input Selector Function Block Parameter Definitions (Continued) Label Index RO / Block Initial Range Description PARAMETER_NAME Number Mode Value Value Data Type: DS-66 constant Disable Analog Input 8 Enable/Disable for Input_8, If parameter is TRUE DISABLE_8 then input is disabled.
Page 173 ISEL Function Block Table 4-39. Input Selector Function Block Parameter Definitions (Continued) Label Index RO / Block Initial Range Description PARAMETER_NAME Number Mode Value High Alarm HI_ALM 0=Undefined 1=Acknowledged UNACKNOWLEDGED 46.1 Unacknowledged 0=Undefined Data Type: DS-71 1=Clear reported The high alarm data, which includes a value of the 2=Clear not reported alarm, a timestamp of occurrence, and the state of ALARM_STATE...
Page 174 DVC6000f Digital Valve Controllers View Lists Table 4-42. ISEL Function Block, View 3 Index View lists allow the values of a set of parameters to be Parameter Number accessed at the same time. Views 1 and 2 contain ST_REV operating parameters and are defined by the Fieldbus MODE_BLK.TARGET_MODE Foundation.
Page 175: Field Communicator Menu Structure
ISEL Function Block Field Communicator Menu Structure INPUT SELECTOR FUNCTION BLOCK Quick Config Online Alert Key Block Error Characteristics All continued Min Good Disable Analog Input 1: Status Static Revision Output Range: EU at 100% Disable Analog Input 1: Value Alarm Summary: Current Tag Description Output Range: EU at 0%...
Page 176 DVC6000f Digital Valve Controllers Output Splitter Function Block Overview ......4-117 Modes .
Page 177 OS Function Block mode, you can make changes to all configured parameters. By using permitted mode the target mode of a block RCAS may be restricted to one or more of the following modes: Cas, Auto or OOS. Note Figure 4-17. Output Splitter (OS) Function Block The output splitter function block must be in Auto for the mode to go to CAS.
Page 178 DVC6000f Digital Valve Controllers IN_ARRAY OUT_ARRAY LOCKVAL RCAS_IN CAS_IN Auto BKCAL_IN_1 RCAS_OUT BKCAL_IN_2 CAS_OUT Figure 4-18. Output Splitter Function Block Schematic Setpoint SP_WRK Setpoint " Rate Limiting Ç " CAS_IN Limiting SP_RATE_DN SP_RATE_UP IN_ARRAY OUT_ARRAY LOCKVAL MODE Ç " Calculate "...
Page 179 OS Function Block that there is no difference between the calculated Input to Output Mapping output and the back-calculation input. This provides The relationship of each output to the input may be bumpless transfer for the first downstream block. defined by a line. Each line may be defined by its endpoints.
Page 180 DVC6000f Digital Valve Controllers Split Range Sequencing 100% (X22 , Y22) 100% OUT_1 OUT_1 OUT_2 OUT_2 100% 100% Figure 4-20. Split Range and Sequence Operation 1 remains at end point when OUT_2 is non-zero OUT_1 goes to zero OUT_2 becomes 100% 100% Figure 4-22.
Page 181 OS Function Block BK_CAL_IN PID2 CAS-IN BK_CAL_OUT PID1 BK_CAL_IN2 OUT2 BK_CAL_OUT Splitter CAS-IN OUT1 BK_CAL_IN1 CAS-IN BK_CAL_OUT Figure 4-23. Output Splitter Configuration AO = Receiver of OUT_1 for 0−50% range of SP Table 4-46. OUT_ARRA Y Coordinates BKCAL BKCAL BKCAL PID2 = Receiver of OUT_2 for 50−100% range of SP Action _IN_1...
Page 182 DVC6000f Digital Valve Controllers Cascade initialization is also required when the block direction. BKCAL_OUT also shows limit status at the transitions from Auto to Cas mode. This action is X extremes X11 and X22. identical to that described for the PID block. Initialization is not automatic under all circumstance because some situations have conflicting needs.
Page 183 OS Function Block Output Splitter Function Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Double indentation and shaded Index Number indicates sub-parameter Table 4-47.
Page 184 DVC6000f Digital Valve Controllers Table 4-47. Output Splitter Function Block Parameter Definitions (Continued) Label Index RO / Block Initial Range Description PARAMETER_NAME Number Mode Value EU at 100% Data Type: DS-68 Output 2 Range EU at 0 % The high and low scale values, engineering units code, OUT_2_RANGE Unit Index and number of decimal places to be used in displaying the...
Page 185 OS Function Block Table 4-47. Output Splitter Function Block Parameter Definitions (Continued) Label Index RO / Block Initial Range Description PARAMETER_NAME Number Mode Value Block Alarm BLOCK_ALM 0: Undefined UNACKNOWLEDGED 24.1 1: Acknowledged 2: Unacknowledged 0: Undefined Data Type: DS-72 1: Clear reported The block alarm is used for all configuration, hardware, 2: Clear not reported...
Page 186 DVC6000f Digital Valve Controllers View Lists View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain Table 4-50. OS Function Block, View 3 operating parameters and are defined by the Fieldbus Index Foundation.
Page 187 OS Function Block Field Communicator Menu Structure OUTPUT SPLITTER FUNCTION BLOCK Characteristics Static Revision Tag Description Strategy Alert Key Block Mode: Target Block Mode: Actual Block Mode: Permitted Block Mode: Normal Block Error Setpoint: Status Setpoint: Value Output 1: Status Output 1: Value Output 2: Status Output 2: Value...
Page 188 DVC6000f Digital Valve Controllers Analog Input (AI) Function Block Overview ......4-129 Modes ..............4-129 Alarm Detection .
Page 189 AI Function Block D Out of Service (OOS) The block is not processed. FIELD_VAL [19] and PV [7] are not updated and the OUT [8] status is set to Bad: Out of Service. The BLOCK_ERR [6] parameter shows Out OUT_D of Service.
Page 190 DVC6000f Digital Valve Controllers Table 4-53. Channel Selections for the Analog Input Function Block Index Channel Parameter Block XD_SCALE Units Number TRAVEL_TARGET % (1342) FINAL_POSITION_VALUE % (1342) TRAVEL % (1342) SUPPLY_PRESS psig (1143), bar (1137), kPa (1133), inHg (1155), inH20 (1146), kg/cm2 (1145) PRESSURE_A psig (1143), bar (1137), kPa (1133), inHg (1155), inH20 (1146), kg/cm2 (1145) PRESSURE_B...
Page 191 AI Function Block ANALOG MEASUREMENT ALARM_TYPE ACCESS HI_HI_LIM ANALOG HI_LIM MEAS. ALARM LO_LO_LIM DETECTION LO_LIM OUT_D CHANNEL ALARM_HYS LOW_CUT CUTOFF FILTER CONVERT STATUS CALC. SIMULATE L_TYPE PV_FTIME MODE FIELD_VAL IO_OPTS STATUS_OPTS OUT_SCALE XD_SCALE NOTES: OUT_D = BLOCK OUTPUT VALUE AND STATUS OUT_D = DISCRETE OUTPUT THAT SIGNALS A SELECTED ALARM CONDITION.
Page 192 DVC6000f Digital Valve Controllers Advanced Features Block Errors The AI function block provided with the DVC6000f Table 4-54 lists conditions reported in the provides added capability through the addition of the BLOCK_ERR [6] parameter. Conditions in italics are following parameters: inactive for the AI block and are given here only for ALARM_SEL—Allows one or more of the process your reference.
Page 193 AI Function Block Troubleshooting Refer to table 4-55 to troubleshoot any problem that you encounter. Table 4-55. Troubleshooting Symptom Possible Causes Corrective Action Mode will not leave OOS Target mode is not set Set target mode to something other than OOS BLOCK_ERR [6] will show the configuration error bit set.
Page 194 DVC6000f Digital Valve Controllers AI Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Double indentation and shaded Index Number indicates sub-parameter Table 4-56. Analog Input Block Parameter Definitions Label Index RO /...
Page 195 AI Function Block Table 4-56. Analog Input Block Parameter Definitions Label Index RO / Write Block Initial Range Description PARAMETER_NAME Number Mode Value Data Type: DS-68 EU at 100% The high and low scale values, engineering units Output Scale EU at 10% code, and number of decimal places to be used in OUT_SCALE Units Index...
Page 196 DVC6000f Digital Valve Controllers Table 4-56. Analog Input Block Parameter Definitions Label Index RO / Write Block Initial Range Description PARAMETER_NAME Number Mode Value Block Alarm BLOCK_ALM Undefined UNACKNOWLEDGED 21.1 Acknowledged Unacknowledged Data Type: DS-72 Undefined The block alarm is used for all configuration, Clear-reported hardware, connection failure or system problems Clear-not reported...
Page 197 AI Function Block Table 4-56. Analog Input Block Parameter Definitions Label Index RO / Write Block Initial Range Description PARAMETER_NAME Number Mode Value Low Alarm LO_ALM UNACKNOWLEDGED 35.1 Data Type: DS-71 ALARM_STATE 35.2 The status of the lo alarm and its associated time stamp.
Page 198 DVC6000f Digital Valve Controllers View Lists Table 4-59. AI Function Block, View 3 Index Parameter View lists allow the values of a set of parameters to be Number accessed at the same time. Views 1 and 2 contain ST_REV operating parameters and are defined by the Fieldbus MODE_BLK.TARGET_MODE Foundation.
Page 199 AI Function Block Field Communicator Menu Structure ANALOG INPUT FUNCTION BLOCK Quick Config Online AI Channel Block Error Characteristics Linearization Type Static Revision Field Value: Status Transducer Scale: EU at 100% Tag Description Field Value: Value All (continued) Transducer Scale: EU at 0% Strategy Cascade Input: Status Alarm Hysteresis...
Page 200 DVC6000f Digital Valve Controllers Multiple Analog Input (MAI) Function Block Overview ....4-141 Modes ..............4-141 Status Handling .
Page 201: Multiple Analog Input (Mai) Function Block Overview
MAI Function Block D Automatic (Auto)—OUT_1 to OUT_8 [8 through 15] reflects the analog input measurement or the simulated value when the simulation is enabled. OUT_1 OUT_2 D Out of Service (OOS)—The block is not OUT_3 processed. PV is not updated and the OUT status is OUT_4 set to Bad: Out of Service.
Page 202: Troubleshooting
DVC6000f Digital Valve Controllers Block Errors Troubleshooting Table 4-61 lists conditions reported in the Refer to table 4-62 to troubleshoot any problem that BLOCK_ERR [6] parameter. Conditions in italics are you encounter. inactive for the MAI block and are given here only for your reference.
Page 203 MAI Function Block MAI Function Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Double indentation and shaded Index Number indicates sub-parameter Table 4-63. MAI Function Block Parameter Definitions Label Index RO /...
Page 204 DVC6000f Digital Valve Controllers Table 4-63. MAI Function Block Parameter Definitions Label Index RO / Mode Range Initial Value Description Parameter Name Number Output 4 Channel assigned by Data Type: DS-65 TB.TRAVEL OUT_4 TB.MAI_CHANNEL_MAP The block output value and status. Output 5 Channel assigned by Data Type: DS-65...
Page 205 MAI Function Block View Lists Table 4-65. MAI Function Block, View 2 Index Parameter View lists allow the values of a set of parameters to be Number accessed at the same time. Views 1 and 2 contain ST_REV operating parameters and are defined by the Fieldbus Foundation.
Page 206: Field Communicator Menu Structure
DVC6000f Digital Valve Controllers Field Communicator Menu Structure MULTIPLE ANALOG INPUT FUNCTION BLOCK Quick Config Online Characteristics MAI Channel Block Error Static Revision Block Mode: Target Tag Description Block Mode: Actual Strategy Block Mode: Permitted Common Config Alert Key Block Mode: Normal Alert Key Block Mode: Target Output 1: Status...
Page 207 MAI Function Block December 2009 4-147...
Page 208 DVC6000f Digital Valve Controllers Discrete Output (DO) Function Block Overview ..... . 4-149 Modes ..............4-149 Mode Handling .
Page 209: Discrete Output (Do) Function Block Overview
Contact your Emerson Process Management sales office to D Out of Service (OOS)—The block is not upgrade product licensing.
Page 210: Mode Handling
DVC6000f Digital Valve Controllers Mode Handling Auto—On failure of a remote cascade connection, the block sets the target mode to Auto, if permitted. Man—On failure of remote cascade connection, the Shed Options — RCAS Mode Only block sets the target mode to Man, if permitted. Shed from or climb to a remote mode is determined by the parameter SHED_OPT [23].
Page 211: I/O Selection
DO Function Block RCAS_OUT_D RCAS_IN_D BKCAL_OUT_D PV_D SP_D CONVERT AND STATUS CALCULATION CAS_IN_D OUT_D READBACK_D IO_OPTS MODE SIMULATE_D SHED MODE CHANNEL TRANSDUCER TRANSDUCER BLOCK FEEDBACK BLOCK Figure 4-29. Discrete Output Function Block Schematic I/O Selection Table 4-68. Channel Selections for the Discrete Output Function Block To select the I/O associated with the discrete output, Transducer Block...
Page 212: Block Errors
DVC6000f Digital Valve Controllers Table 4-69. Valve Set Point for Discrete State Table 4-70. BLOCK_ERR Conditions Valve Set Point with Valve Set Point with Condition Discrete State Condition Name and Description IO_OPTS Invert = 0 IO_OPTS Invert = 1 Number Closed Open Other (N/A)
Page 213: Simulation
DO Function Block Fault State is set, the OUT_D [9] value goes to either the FSTATE_VAL_D [20] value or holds its last Note position, depending on I/O_OPTS [14]. When the block has a target mode of CAS, a fault condition will be detected if the CAS_IN_D [17] has a BAD status or When simulate is active, the output an Initiate Fault State substatus is received from the...
Page 214 DVC6000f Digital Valve Controllers Discrete Output Function Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Double indentation and shaded Index Number indicates sub-parameter Table 4-71.
Page 215 DO Function Block Table 4-71. Discrete Output Function Block Parameter Definitions (Continued) Label Index RO / Mode Range Initial Value Description PARAMETER_NAME Number Data Type: Uint16 Process Value State Index to the text describing the states of a discrete PV_STATE output.
Page 216 DVC6000f Digital Valve Controllers Table 4-71. Discrete Output Function Block Parameter Definitions (Continued) Label Index RO / Mode Range Initial Value Description PARAMETER_NAME Number 0=Uninitialized 1=Normal Shed, Normal Return 2=Normal Shed, No Return 3=Shed to Auto, normal return 4=Shed to Auto, no Data Type: Unsigned8 return.
Page 217 DO Function Block View Lists View lists allow the values of a set of parameters to be Table 4-74. DO Function Block, View 3 accessed at the same time. Views 1 and 2 contain Index Parameter operating parameters and are defined by the Fieldbus Number Foundation.
Page 218: Field Communicator Menu Structure
DVC6000f Digital Valve Controllers Field Communicator Menu Structure DISCRETE OUTPUT FUNCTION BLOCK Quick Config Online Alert Key Back Calculation Output Discrete: Status Characteristics Process Value Discrete: Status Back Calculation Output Discrete: Value Static Revision Process Value Discrete: Value Block Error Tag Description Setpoint Discrete: Status Cascade Input Discrete: Status...
Page 219 DO Function Block December 2009 4-159...
Page 220 DVC6000f Digital Valve Controllers Discrete Input (DI) Function Block Overview ......4-161 Modes ..............4-161 Block Initialization .
Page 221: Discrete Input (Di) Function Block Overview
DI Function Block Service. The BLOCK_ERR [6] parameter shows Out of Service. TRANSDUCER OUT_D BLOCK Block Initialization OUT_D = The block output and status The Fieldbus Foundation specification requires that certain parameters in the function blocks have initial Figure 4-30. Discrete Input (DI) Function Block values of uninitialized.
Page 222: Valve Travel
DVC6000f Digital Valve Controllers Discrete Signal FIELD_VAL_D Alarm Detection OUT_D PV_D Invert Option SIMULATE MODE Figure 4-31. Discrete Input Function Block Schematic Table 4-76. Channel Selection for the Discrete Input Function Block Transducer Block Selection Transducer Block Parameter Bit Number Index Number TRAVEL_D INST_ALERTS_ACTIVE:PROX_ACTIVE...
Page 223: Valve Position Proximity Detection
DI Function Block Table 4-77. Transducer Block Parameters Used with Discrete Input Function Block Channels 26 through 29 (Variable Limit DISCRETE INPUT Switch) CLEARED Transducer Block Parameter Function Parameter DEADZONE, 1% Travel Lo Lo Alert Point Lo Lo Limit Switch Trip Point OF TRAVEL Travel Lo Lo Alert Deadband Lo Lo Limit Switch Deadband...
Page 224: Action On Failure
DVC6000f Digital Valve Controllers Table 4-79. BLOCK_ERR Conditions STANDARD DISCRETE INPUT Condition DISCRETE INPUT Condition Name and Description VALUE Number Other (N/A) Block Configuration Error—CHANNEL set to 0 through 10 (uninitialized) Link Configuration Error (N/A) Simulate Active—Simulate is enabled. Output does not reflect process conditions Local Override (N/A) Device Fault State Set (N/A)
Page 225: Application Information
DI Function Block When SIMULATE_D [9] is enabled, the Simulate standard discrete input, the discrete input changes Active bit of the BLOCK_ERR [6] parameter is set state when the valve position passes a configurable (refer to the Block Errors description). When the trip point.
Page 226 DVC6000f Digital Valve Controllers Discrete Input Function Block Parameter List D Read/Write Capability: RO − Read Only, RW − Read Write D Mode: The block mode(s) required to write to the parameter D Double indentation and shaded Index Number indicates sub-parameter Table 4-80.
Page 227 DI Function Block Table 4-80. Discrete Input Function Block Parameter Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode Data Type: Uint16 Transducer State Index to the text describing the states of a XD_STATE discrete for the value obtained from the transducer.
Page 228 DVC6000f Digital Valve Controllers Table 4-80. Discrete Input Function Block Parameter Definitions (Continued) Label Index RO / Block Range Initial Value Description PARAMETER_NAME Number Mode Block Alarm Dynamic BLOCK_ALM Data Type: DS-72 0=Undefined The block alarm is used for all configuration, 1=Acknowledged UNACKNOWLEDGED 19.1...
Page 229 DI Function Block View Lists View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain Table 4-83. DI Function Block, View 3 operating parameters and are defined by the Fieldbus Index Parameter Foundation.
Page 230: Field Communicator Menu Structure
DVC6000f Digital Valve Controllers Field Communicator Menu Structure DISCRETE INPUT FUNCTION BLOCK Quick Config Online Alert Key Block Error Characteristics Process Value Discrete: Status Field Value Discrete: Status Static Revision Process Value Discrete: Value Field Value Discrete: Value Tag Description Block Mode: Target Strategy Block Mode: Actual...
Page 231 DI Function Block December 2009 4-171...
Page 232 DVC6000f Digital Valve Controllers Block Parameter Index ..........4-173 Block Channel Index .
Page 233 All Blocks Table 4-85. Block Parameter Index Index Label Parameter Name Block Page Numbers Number 4-136 4-168 ISEL 4-108, 4-112 Acknowledge Option ACK_OPTION 4-93 Resource 4-6, 4-16 Actual Travel ACTUAL_TRAVEL Transducer 83.4 4-37, 4-61 Actuator Fail Action ACT_FAIL_ACTION Transducer 4-38, 4-44 Actuator Manufacturer ACT_MAN_ID Transducer...
Page 234 DVC6000f Digital Valve Controllers Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number 4-136 4-78 4-168 4-156 ISEL 4-111 Block Alarm BLOCK_ALM 4-144 4-125 4-93 Resource 4-6, 4-16, 6-4 Transducer 4-43 4-129, 4-134 4-74, 4-75 4-164, 4-165, 4-166 4-152, 4-154 ISEL...
Page 235 All Blocks Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number Control Options CONTROL_OPTS 4-86, 4-90 Custom Points CUSTOM_POINTS Transducer 4-50 Cycle Counter CYCLE_COUNT Transducer 4-33, 4-53, 6-11 Cycle Counter Alert Point CYCLE_COUNT_ALRT_PT Transducer 77.6 4-34, 4-59 Cycle Counter Deadband CYCLE_COUNT_DB...
Page 236 DVC6000f Digital Valve Controllers Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number Failed Suppress FAILED_MASK Transducer 4-35, 4-52, C-3 Fault State FAULT_STATE Resource 4-5, 4-15, NO TAG 4-72, 4-77 Fault State Time FSTATE_TIME 4-152, 4-155 Fault State Value FSTATE_VAL 4-72, 4-77...
Page 237 All Blocks Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number Hystval HYSTVAL 4-124 IDeadBand IDEADBAND 4-96 Inlet Pressure INLET_PRESSURE Transducer 83.7 4-37, 4-61 Input 4-90 Input 1 IN_1 ISEL 4-107, 4-109 Input 2 IN_2 ISEL 4-107, 4-110 Input 3...
Page 238 DVC6000f Digital Valve Controllers Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number MAI Channel 8 MAI_CHANNEL_8 Transducer 95.8 4-63 MAI Channel Map MAI_CHANNEL_MAP Transducer 4-63 Maintenance Active MAINT_ACTIVE Transducer 4-40, 4-51 Maintenance Alarm MAINT_ALM Transducer 4-50 Maintenance Enable...
Page 239 All Blocks Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number 4-129, 4-132, 4-137 4-161, 4-163, 4-166 Output Discrete OUT_D 4-151, 4-152, 4-153, 4-154 ISEL 4-113 Output High Limit OUT_HI_LIM 4-85, 4-91 Output Low Limit OUT_LO_LIM 4-85, 4-91 Output Range...
Page 240 DVC6000f Digital Valve Controllers Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number PRESSURE_DIFF Pressure Diff Status STATUS Transducer 38.1 4-45, 6-12 Pressure Diff VALUE 38.2 Pressure Units PRESSURE_UNITS Transducer 4-35, 4-63 Private Label Distributor DISTRIBUTOR Resource 4-17...
Page 241 All Blocks Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number 4-69, 4-71, 4-72, 4-72, 4-75 4-123 Setpoint 4-83, 4-86, 4-87, 4-89 Setpoint Discrete SP_D 4-151, 4-152, 4-154 SETPOINT_D Setpoint(D) Status STATUS Transducer 32.1 4-44, 6-11 Setpoint(D) VALUE 32.2...
Page 242 DVC6000f Digital Valve Controllers Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number 4-130, 4-135 4-76 4-167 4-155 Status Options STATUS_OPTS ISEL 4-104, 4-107, 4-109 4-124 4-90 Standby Firmware Revision STBY_FIRMWARE_REV Resource 4-7, 4-18, 6-6 4-132, 4-137 4-78 StdDev...
Page 243 All Blocks Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number 4-134 4-75 4-166 4-154 ISEL 4-109 Tag Description TAG_DESC 4-143 4-123 4-89 Resource 4-6, 4-12, 6-5 Transducer 4-35, 4-42 TRAVEL_TARGET Target Travel Status STATUS Transducer 49.1 4-49...
Page 244 DVC6000f Digital Valve Controllers Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number Travel Crossover TVL_CROSSOVER Transducer 43.4 4-47 FINAL_VALUE_CUTOFF_HI Transducer 4-25, 4-43 Travel Cutoff Hi FINAL_VALUE_CUTOFF_LO Transducer 4-25, 4-43 Travel Cutoff Lo TVL_DEV_ALRT_PT Transducer 77.1 4-31, 4-59 Travel Deviation Alert Point...
Page 245 All Blocks Table 4-85. Block Parameter Index (Continued) Index Label Parameter Name Block Page Numbers Number Upgrade Progress UPGRADE_PROGRESS Transducer 4-61 Upper Bench Set UPPER_BENCH_SET Transducer 85.5 4-39, 4-62 Valve Class VALVE_CLASS Transducer 83.2 4-37, 4-61 Valve Manufacturer ID VALVE_MAN_ID Transducer 4-36, 4-44 Valve Model Number...
Page 246 DVC6000f Digital Valve Controllers Table 4-86. Block Channel Index Index Bit Number Block Channel Transducer Block Parameter XD_SCALE Units Number (if applicable) Where Used FINAL_VALUE AO.OUT FINAL_POSITION_VALUE AO.READBACK TRAVEL_TARGET % (1342) FINAL_POSITION_VALUE % (1342) TRAVEL % (1342) psig (1143), bar (1137), kPa (1133), inHg SUPPLY_PRESS (1155), inH20 (1146), kg/cm2 (1145) psig (1143), bar (1137), kPa (1133), inHg...
Page 247 Calibration Section 5 Calibration Calibration ............. . . Travel Calibration .
Page 248: Calibration
DVC6000f Digital Valve Controllers Calibration When a DVC6000f digital valve controller is ordered Note as part of a control valve assembly, the factory mounts the digital valve controller on the actuator and The Transducer Block Mode connects the necessary tubing, then sets up and must be set to Manual and the calibrates the instrument.
Page 249 Calibration Auto Calibration ACTUATOR (TB > Configure/Setup > Calibration > Auto STEM Calibration) WARNING During calibration the valve will move full stroke. To avoid personal injury FEEDBACK ARM and property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.
Page 250: Relay
DVC6000f Digital Valve Controllers 7. Place the Transducer Block Mode in Auto and you to adjust the arm until the feedback arm is 90° to verify that the travel properly tracks the setpoint the actuator stem, as shown in figure 5-1. changes.
Page 251: Single-Acting Relays
Calibration FOR SINGLE-ACTING DIRECT RELAYS: ROTATE ADJUSTMENT DISC IN THIS DIRECTION UNTIL IT CONTACTS THE BEAM FOR DOUBLE-ACTING RELAYS: ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO DECREASE OUTPUT PRESSURE ADJUSTMENT DISC FOR DOUBLE-ACTING RELAYS: ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO INCREASE OUTPUT PRESSURE W9034 Figure 5-2.
Page 252: Dvc6020F And Dvc6025 Digital Valve Controllers
DVC6000f Digital Valve Controllers Table 5-1. Travel Sensor Counts Digital Valve Controller Travel Sensor Counts DVC6010f / DVC6015 3300 $ 700 counts DVC6020f / DVC6025 8600 $ 700 counts Alignment Pin (key 46) DVC6030f / DVC6035 Feedback Arm 3100 $ 700 counts Counterclockwise shaft rotation (key 79) DVC6030f...
Page 253 Calibration within the tolerances listed in table 5-1. Paint the BACK EDGE screw to discourage tampering with the connection. OF ARM PARALLEL W/BACK OF HOUSING 8. Disconnect the Field Communicator and Fieldbus power source from the instrument. ARM ASSEMBLY 9. Apply lubricant (key 63) to the pin portion of the arm assembly (key 91).
Page 254 DVC6000f Digital Valve Controllers CAP SCREW, HEX SOCKET MOUNTING (KEY 116) ADAPTER (KEY 117) MOUNTING BRACKET (KEY 74) BIAS SPRING (KEY 82) CAP SCREW, HEX HEAD (KEY 92) ARM ASSEMBLY PIN ARM ASSEMBLY (KEY 91) FEEDBACK ARM ASSEMBLY FEEDBACK ARM (KEY 84) TORSION SPRING (KEY 93)
Page 255 Viewing Device Variables and Diagnostics Section 6 Viewing Device Variables and Diagnostics View Lists ..............Resource Block .
Page 256 DVC6000f Digital Valve Controllers Protection ............. . . 6-11 Drive Signal .
Page 257 Viewing Device Variables and Diagnostics Table 6-1. Resource Block BLOCK_ERR Conditions View Lists Condition Condition Name and Description Number View Lists allow the values of a set of parameters to Other - Set if a device initialization error occurred. be accessed at the same time. View lists are available Block Configuration Error - Set if FEATURE_SEL, for the resource and transducer blocks, and the CYCLE_SEL, or CYCLE_TYPE is set incorrectly.
Page 258 DVC6000f Digital Valve Controllers d Clear not reported the IMan mode. During the initialization state, all d Active reported unreported function block alarms are automatically d Active not reported confirmed and acknowledged. Once the instrument is considered operational, block execution is D Block Alarm: Unacknowledged scheduled and the instrument state moves to Online.
Page 259 Viewing Device Variables and Diagnostics D Electronics Serial Number asks if you want to continue. Select Yes to perform the restart action, select No to select another action or The Electronics Serial Number (ELECTRONICS_SN exit. Restart informs you when the restart is [49]) set at the factory.
Page 260 DVC6000f Digital Valve Controllers D Standby Firmware Revision D Function Block Options Standby Firmware Revision Function Block Options (FB_OPTIONS [44]) shows (STBY_FIRMWARE_REV_ALL [55.6]) shows all which function blocks are licenced and enabled in the device firmware revisions currently in standby. instrument.
Page 261 Viewing Device Variables and Diagnostics Transducer Block Processor Impaired Program Memory Alert—This alert is active if a This section contains information on the DVC6000f pending flash or NVM failure is present. digital valve controller transducer block. Descriptions Static Memory Alert—This alert is active when there of all transducer block parameters are included.
Page 262 DVC6000f Digital Valve Controllers Supply Pressure Lo Alert—This alert is active if the Cycle Counter supply pressure exceeds the Supply Pressure Lo Cycle Counter Alert—This alert is active if the Cycle Alert. Counter exceeds the Cycle Count Alert Point. Travel Accumulator Temperature Limit Travel Accumulator Alert—This alert is active if the Temperature Hi Alert—This alert is active if the...
Page 263 Viewing Device Variables and Diagnostics Pressure B Sensor Failure—Indicates the pressure Device Record sensor is reporting a pressure that is significantly (TB > Device Diagnostics > Device Record ) outside of the normal operating pressure, and has The following parameters are contained in the Device failed.
Page 264 DVC6000f Digital Valve Controllers Stroking the Digital Valve Controller Block Mode: Actual Output This is the current mode of the block. The actual (ACTUAL [5.2]) mode may differ from the target mode (TB > Device Diagnostics > Stroke Valve) due to operating conditions of the block. Stroke Valve is used to confirm proper valve operation.
Page 265 Viewing Device Variables and Diagnostics D Setpoint Status Travel/Pressure State (TB > Device Variables > Travel/Pressure State) Shows the Foundation Fieldbus status of Setpoint Travel/Pressure State (TVL_PRESS.STATE [41.2]) Value (FINAL_VALUE.STATUS [13.2]); Good, indicates if the instrument is being used for travel Uncertain, or Bad.
Page 266 DVC6000f Digital Valve Controllers D Pressure B Pressures (TB > Device Variables > Pressures) Pressure B (PRESSURE_B.VALUE [37.2]) shows the D Supply value of Output Pressure B in psi, bar, kPa, inHg, Supply (SUPPLY_PRESSURE_VALUE [35.2]) shows O, or kg/cm the value of the supply pressure in psi, bar, kPa, inHg, O, or kg/cm D A Minus B D Pressure A...
Page 267 Maintenance and Troubleshooting Section 7 Maintenance and Troubleshooting Module Base Maintenance Removing the Module Base ..........Replacing the Module Base .
Page 268 DVC6000f Digital Valve Controllers Stroking the Digital Valve Controller Output ......7-14 Troubleshooting ............7-15 Instrument Troubleshooting .
Page 269 Maintenance and Troubleshooting D Use bypass valves or completely Maintenance shut off the process to isolate the valve The DVC6000f digital valve controller enclosure is from process pressure. Relieve process rated NEMA 4X and IP66, therefore periodic cleaning pressure from both sides of the valve. of internal components is not required.
Page 270: Removing The Module Base
DVC6000f Digital Valve Controllers D Ensure that all caps and covers Module Base Maintenance are correctly installed before putting this unit back into service. Failure to do so could result in personal injury or WARNING property damage from fire or explosion.
Page 271: Replacing The Module Base
Maintenance and Troubleshooting Table 7-1. Tools Required TERMINAL BOX Tool Size Phillips Screwdriver Relay, printed wiring board MODULE BASE assembly, and cover screws ASSEMBLY Hex key 5 mm Terminal box screw Hex key 1.5 mm Terminal box cover screw Hex key 2.5 mm I/P converter screws Hex key...
Page 272: Submodule Maintenance
DVC6000f Digital Valve Controllers The digital valve controller’s module base contains the following submodules: I/P converter, PWB assembly, and pneumatic relay. If problems occur, these submodules may be removed from the module base and replaced with new submodules. After replacing a submodule, the module base is replaced in the instrument and calibrated prior to returning to service.
Page 273: Replacing The I/P Converter
Maintenance and Troubleshooting SHROUD (KEY 169) SOCKET-HEAD I/P CONVERTER SCREWS (4) (KEY 41) (KEY 23) W9328-1 BOOTS W8072 (KEY 210) O-RING LOCATED Figure 7-4. I/P Converter IN I/P CONVERTER SCREEN (FILTER) LOCATED OUTPUT PORT IN I/P CONVERTER SUPPLY PORT Figure 7-3. I/P Filter Location PWB (Printed Wiring Board) Assembly Refer to figures 8-2 through 8-6 for key number locations.
Page 274: Pneumatic Relay
DVC6000f Digital Valve Controllers from the I/P converter (key 41) must guide into their receptacles in the PWB assembly and the pressure sensor bosses on the module base must fit into their receptacles in the PWB assembly. 3. Push the PWB assembly (key 50) into its cavity in the module base.
Page 275: Terminal Box
Maintenance and Troubleshooting Terminal Box 5. Remove two wire retainers (key 44), internal and external to the terminal box. WARNING Replacing the Terminal Box Refer to the Maintenance WARNING at the beginning of this section. Note Refer to figures 8-2 through 8-6 for key number locations.
Page 276: Travel Sensor
DVC6000f Digital Valve Controllers Travel Sensor DVC6020f Digital Valve Controller and DVC6025 Remote Feedback Unit Refer to figure 8-3 for DVC6020f and 8-8 for DVC6025 WARNING key number locations. 1. Remove piping and fittings from the instrument. Refer to the Maintenance WARNING at the beginning of this section.
Page 277 Maintenance and Troubleshooting Assembly the surface is flush with the end of the travel sensor shaft. 6. Connect a multimeter set to a resistance range of DVC6010f Digital Valve Controller and 50,000 ohms. Measure the resistance between pins 1 DVC6015 Remote Feedback Unit and 3 of the travel sensor connector.
Page 278 DVC6000f Digital Valve Controllers PIN 1 PIN 2 PIN 3 TRAVEL SENSOR WIRES, KEYED REMOTE MOUNT FEEDBACK UNITS (DVC6015, DVC6025 AND DVC6035) TRAVEL SENSOR CONNECTOR DVC6010f, DVC6020f, AND DVC6030f NOTE: THE POTENTIOMETER RESISTANCE BETWEEN PINS 2 AND 3 CAN BE MEASURED AT THE CONNECTOR. INSERT TWO SHORT LENGTHS OF 22 AWG WIRE INTO THE PIN 2 AND 3 RECEPTACLES IN THE CONNECTOR.
Page 279 Maintenance and Troubleshooting potentiometer resistance, or if you have a Field BIAS SPRING (KEY 82) Communicator, you can use the procedure in the Calibration section. To use the multimeter, perform steps 5 through 17. To use the Field Communicator, skip to step 18. FEEDBACK ASSEMBLY Travel Sensor Adjustment with a Multimeter...
Page 280 DVC6000f Digital Valve Controllers 3. a. Connect the travel sensor connector to the PWB 10. Adjust the travel sensor shaft to obtain the calculated resistance determined in step 8, $100 as described in the Replacing the Module Base procedure. ohms. b.
Page 281 Maintenance and Troubleshooting D Is the digital valve controller correctly connected Instrument Troubleshooting to the fieldbus? See the Installation section. D Is there power to the device? Is the terminal What to Do First voltage between 9 and 32 volts? See the Installation When a problem occurs, check the following first: section.
Page 282 5.e The Actual Block Mode (MODE_BLK.ACTUAL [5.2]) will remain out of service and the block cannot be scheduled if the block has not bee licensed. Contact your Emerson Process Management sales office to upgrade product licensing. 5.f Schedules that define when function blocks 5.f Set the schedules using host system or...
Page 283 Maintenance and Troubleshooting Table 7-2. Instrument Troubleshooting (Continued) Symptom Possible Cause Action 6. Block dynamic parameters do not 6.a Block actual mode is Out of Service 6.a Change the block target mode to an operational update mode (see F fieldbus Communication, OUNDATION Appendix D and host system documentation).
Page 284 DVC6000f Digital Valve Controllers Table 7-2. Instrument Troubleshooting (Continued) Symptom Possible Cause Action 13. Valve responds too slowly. 13.d I/P ass’y out of spec. 13.d I/P ass’y nozzle may have been adjusted. Verify drive signal (55% to 80%) (refer to Elect and Config on page 4-27 of Detailed Setup / Blocks or host system documentation).
Page 285 Maintenance and Troubleshooting Table 7-2. Instrument Troubleshooting (Continued) Symptom Possible Cause Action 14. Instrument will not calibrate, has 14.p Defective relay. 14.p Depress relay beam at adjustment location in sluggish performance or oscillates. shroud, look for increase in output pressure. Remove relay, inspect relay seal.
Page 286 DVC6000f Digital Valve Controllers DVC6000f Troubleshooting Checklist Reference 1. Instrument serial number as read from nameplate _________________________________________ 2. What is the firmware version of the DVC6000f? _________________ 3. What is the hardware version of the DVC6000f? ________________ 4. What is the Diagnostic Tier of the DVC6000f? FD___ AD___ PD___ 5.
Page 287 Parts Section 8 Parts Parts Ordering ............Parts Kits .
Page 288 Parts Ordering Parts Kits Conversion kit 3 listed below provides the parts Whenever corresponding with your Emerson Process required to convert a DVC6010f to a DVC6020f. Management sales office about this equipment, Conversion kit 4 provides the parts required to convert always mention the controller serial number.
Page 289 Parts Description Part Number Description Part Number Remote Mount Retrofit Kit I/P Converter Kit Note Standard 38B6041X152 This kit converts an existing DVC6000 to the remote For Extreme Temperature option (fluorosilicone elastomers) 38B6041X132 mounted version. Note that the DVC6030f cannot be converted to the DVC6035.
Page 290 DVC6000f Digital Valve Controllers Parts List Description Part Number Lubricant, silicone sealant (not furnished with the instrument) Parts which do not show part numbers are not Retaining Ring (3 req’d) orderable as individual parts. In most cases, they are Module Base Seal available in one of the parts kits listed under Parts Module Base Kits.
Page 291 Parts Description Part Number Pressure Gauges, Pipe Plugs, or Tire Valve Assemblies (see figure 8-6) Pressure Gauge, nickel-plated brass case, brass connection Double-acting (3 req’d); Single-acting (2 req’d) PSI/MPA Gauge Scale To 60 PSI, 0.4 MPa 18B7713X042 GAS-BLOCKING To 160 PSI, 1.1 MPa 18B7713X022 PRESS-FIT ADAPTOR PSI/bar Gauge Scale...
Page 292 GE31447X012 DVC6030f GE31448X012 Extreme Temperature option (fluorosilicone elastomers) Note DVC6010f and DVC6020f GE31450X012 DVC6030f GE31451X012 (18) Contact your Emerson Process DVC6015 and DVC6025 GE31453X012 (18) DVC6035 GE31454X012 Management sales office for PWB Assembly FS Numbers. DVC6020f and DVC6025 Description Part Number...
Page 293 Parts OUTPUT A SECTION A‐A OUTPUT B SUPPLY SECTION C‐C SECTION D‐D SECTION E‐E APPLY LUB, SEALANT NOTES: SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS 2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 48B7710-K SHT 1 & 2 / DOC 29B3403-A Figure 8-2.
Page 294 DVC6000f Digital Valve Controllers SECTION A‐A SECTION H‐H SECTION B‐B SECTION C‐C SECTION D‐D SECTION E‐E APPLY LUB, SEALANT 48B9596-K/ IL SHT 1 & 2 / DOC 29B3403-A Figure 8-3. FIELDVUE DVC6020f Digital Valve Controller Assembly December 2009...
Page 295 Parts APPLY LUB, SEALANT NOTES: SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS 2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 48B9596-E SHT 3 / DOC Figure 8-3. FIELDVUE DVC6020f Digital Valve Controller Assembly (continued) December 2009...
Page 296 DVC6000f Digital Valve Controllers SECTION B‐B OUTPUT A SUPPLY OUTPUT B SECTION A‐A SECTION C‐C SECTION D‐D APPLY LUB, SEALANT, THREAD LOCK NOTES: SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS 2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 48B9597-K SHT 1 &...
Page 297 Parts SECTION A‐A SECTION C‐C SECTION B‐B APPLY LUB, SEALANT NOTES: 1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 49B3261-C SHT 1, 2 & 3 29B3403-A Figure 8-5. FIELDVUE DVC6005f Base Unit December 2009 8-11...
Page 298 DVC6000f Digital Valve Controllers SECTION E‐E OUTPUT A OUTPUT A OUTPUT B OUTPUT B SUPPLY SUPPLY WALL MOUNTING PIPESTAND MOUNTING APPLY LUB, SEALANT NOTES: SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS 2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 49B3261-C SHT 2 &...
Page 299 Parts DOUBLE-ACTING SINGLE-ACTING DIRECT SINGLE-ACTING REVERSE APPLY LUB, SEALANT NOTE: FOR SINGLE-ACTING DIRECT, OUTPUT B IS PLUGGED. FOR SINGLE-ACTING REVERSE, OUTPUT A IS PLUGGED. 48B7710-K SHT 2 / DOC Figure 8-6. Typical FIELDVUE DVC6000f Digital Valve Controller Gauge Configuration SECTION C‐C SECTION B‐B SECTION D‐D SECTION A‐A...
Page 300 DVC6000f Digital Valve Controllers SECTION B‐B SECTION A‐A APPLY LUB, SEALANT, THREAD LOCK NOTE: 1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 49B7987-A / IL Figure 8-8. FIELDVUE DVC6025 Digital Valve Controller Assembly 8-14 December 2009...
Page 301 Parts SECTION C‐C SECTION B‐B SECTION A‐A APPLY LUB, SEALANT, THREAD LOCK NOTE: 1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 48B7988-A Figure 8-9. FIELDVUE DVC6035 Digital Valve Controller Assembly December 2009 8-15...
Page 302 DVC6000f Digital Valve Controllers 8-16 December 2009...
Page 303 Principle of Operation A-A- Appendix A Principle of Operation Digital Valve Controller Operation ........December 2009...
Page 304 DVC6000f Digital Valve Controllers 9–32 VOLT FIELDBUS DIGITAL SETPOINT AUXILIARY TERMINALS TERMINAL BOX VALVE TRAVEL PRINTED FEEDBACK WIRING BOARD DRIVE SIGNAL OUTPUT A CONVERTER SUPPLY PNEUMATIC PRESSURE RELAY OUTPUT B VALVE AND ACTUATOR E0408-1 / IL Figure A-1. FIELDVUE DVC6000f Digital Valve Controller Block Diagram Digital Valve Controller Operation board assembly submodule where it is read by the microprocessor, processed by a digital algorithm, and...
Page 305 Principle of Operation SOCKET-HEAD SCREW TERMINAL BOX ASSEMBLY O-RING TERMINAL BOX COVER O-RING PRINTED WIRING BOARD MODULE BASE ASSEMBLY ASSEMBLY PRESSURE GAUGES SOCKET-HEAD SCREWS (3) (OPTIONAL) RETAINING CLIPS (3) 0-RINGS (3) MODULE BASE SEAL SHROUD TRAVEL I/P CONVERTER O-RING SENSOR ASSEMBLY PNEUMATIC RELAY HOUSING...
Page 306 DVC6000f Digital Valve Controllers December 2009...
Page 307 Loop Schematics/Nameplates B-B- Appendix B Loop Schematics/Nameplates Loop Schematics for DVC6010f, DVC6020f, and DVC6030f ....Notes for CSA Loop Schematics ......... Nameplates for DVC6010f, DVC6020f, and DVC6030f .
Page 308 DVC6000f Digital Valve Controllers This section includes loop schematics required for wiring of intrinsically safe installations. It also includes the approvals nameplates. If you have any questions, contact your Emerson Process Management sales office. ENTITY FIELDBUS LOOP FISCO LOOP SEE NOTES IN FIGURE B-2 GE42818-A Figure B-1.
Page 309 Loop Schematics/Nameplates NOTES GE42818-A Sheet 8 of 8 Figure B-2. Notes for CSA Loop Schematics DVC6010f, DVC6020f, DVC6030f, DVC6010fS, DVC6020fS, DVC6030fS LABEL FOR NATURAL GAS CERTIFIED TERMINAL BOX Figure B-3. CSA Nameplates for FIELDVUE DVC6010f, DVC6020f, and DVC6030f December 2009...
Page 310 DVC6000f Digital Valve Controllers ENTITY FIELDBUS LOOP FISCO LOOP SEE NOTES IN FIGURE B-2 GE42818-A Sheets 6 and 7 of 8 Figure B-4. CSA Loop Schematics for FIELDVUE DVC6005f with DVC6015, DVC6025, and DVC6035 December 2009...
Page 311 Loop Schematics/Nameplates DVC6005f DVC6005f—LABEL FOR NATURAL GAS CERTIFIED TERMINAL BOX DVC6015, DVC6025, DVC6035 Figure B-5. CSA Nameplates for FIELDVUE DVC6005f, DVC6015, DVC6025, and DVC6035 December 2009...
Page 312 DVC6000f Digital Valve Controllers ENTITY FIELDBUS LOOP FISCO LOOP SEE NOTES IN FIGURE B-7 GE42819−A Sheets 3 and 4 of 8 Figure B-6. FM Loop Schematics for DVC6010f, DVC6020f, and DVC6030f December 2009...
Page 313 Loop Schematics/Nameplates GE42819−A Sheet 8 of 8 Figure B-7. Notes for FM Loop Schematics DVC6010f, DVC6020f, DVC6030f, DVC6010fS, DVC6020fS, DVC6030fS LABEL FOR NATURAL GAS CERTIFIED TERMINAL BOX Figure B-8. FM Nameplates for FIELDVUE DVC6010f, DVC6020f, and DVC6030f December 2009...
Page 314 DVC6000f Digital Valve Controllers ENTITY FIELDBUS LOOP FISCO LOOP SEE NOTES IN FIGURE B-7 GE42819−A Sheets 6 and 7 of 8 Figure B-9. FM Loop Schematics for DVC6005f with DVC6015, DVC6025, and DVC6035 December 2009...
Page 315 Loop Schematics/Nameplates DVC6005f DVC6005f—LABEL FOR NATURAL GAS CERTIFIED TERMINAL BOX DVC6015, DVC6025, DVC6035 Figure B-10. FM Nameplates for FIELDVUE DVC6005f, DVC6015, DVC6025, and DVC6035 December 2009...
Page 316 DVC6000f Digital Valve Controllers DVC6010f, DVC6020f, DVC6030f, DVC6010fS, DVC6020fS, DVC6030fS DVC6005f DVC6015, DVC6025, DVC6035 Figure B-11. ATEX Nameplates; Intrinsic Safety, Dust-Tight B-10 December 2009...
Page 317 Loop Schematics/Nameplates DVC6010f, DVC6020f, DVC6030f, DVC6010fS, DVC6020fS, DVC6030fS DVC6005f DVC6015, DVC6025, DVC6035 Figure B-12. ATEX Nameplates; Flameproof, Dust-Tight December 2009 B-11...
Page 318 DVC6000f Digital Valve Controllers DVC6010f, DVC6020f, DVC6030f, DVC6010fS, DVC6020fS, DVC6030fS DVC6005f DVC6015, DVC6025, DVC6035 Figure B-13. ATEX Nameplates; Type n, Dust-Tight B-12 December 2009...
Page 319 Loop Schematics/Nameplates ENTITY DEVICE FISCO DEVICE SEE NOTES IN FIGURE B-15 GE42990−A Sheets 3 and 4 of 8 Figure B-14. IECEx Loop Schematics for DVC6010f, DVC6020f, and DVC6030f December 2009 B-13...
Page 320 DVC6000f Digital Valve Controllers GE42990−A Sheet 8 of 8 Figure B-15. IECEx Loop Schematic Notes DVC6010f, DVC6020f, DVC6030f, DVC6010fS, DVC6020fS, DVC6030fS Figure B-16. IECEx Nameplate for FIELDVUE DVC6010f, DVC6020f, and DVC6030f B-14 December 2009...
Page 321 Loop Schematics/Nameplates ENTITY DEVICE FISCO DEVICE SEE NOTES IN FIGURE B-15 GE42990−A Sheets 6 and 7 of 8 Figure B-17. IECEx Loop Schematics for DVC6005f with DVC6015, DVC6025, and DVC6035 December 2009 B-15...
Page 322 DVC6000f Digital Valve Controllers DVC6005F DVC6015, DVC6025, DVC6035 Figure B-18. IECEx Nameplates for FIELDVUE DVC6005f, DVC6015, DVC6025, and DVC6035 DVC6010F, DVC6020F, DVC6030F DVC6005F DVC6015, DVC6025, DVC6035 Figure B-19. NEPSI Nameplates B-16 December 2009...
Page 323 Using PlantWeb Alerts C-C- Appendix C PlantWeb Alerts Alert Conditions ............PlantWeb Alerts .
Page 324 DVC6000f Digital Valve Controllers Set Alert Points Enable Instrument Enable PlantWeb and Deadband in Use Resource and Transducer Alert Condition in Alert in the the Transducer Block Parameters to Configure the Transducer Transducer Block Block Block ALERT INSTRUMENT PLANTWEB TRANSDUCER PLANTWEB LIMITS EXCEEDED "...
Page 325 Using PlantWeb Alerts D When a shutdown condition exists (either Table C-1. PlantWeb Alerts Reporting Requirements currently active or latched on through the shutdown PlantWeb Alert Transducer Block Mode (Actual) recovery parameter) in the transducer block, alerts are Drive Current AUTO reported even though the mode of the transducer Drive Signal...
Page 326 DVC6000f Digital Valve Controllers Table C-2. Setting PlantWeb Alerts PlantWeb Alert Alert Condition What the Alert is Related Parameters and Guidelines for Setting (Group) and (Default) Detecting (Default) (Default Alert Category) The difference between the Self Test Shutdown (No) Drive Current expected Drive Current and Drive Current Shutdown Recovery (Auto)
Page 327 Using PlantWeb Alerts Table C-2. Setting PlantWeb Alerts (Continued) PlantWeb Alert Alert Condition What the Alert is Related Parameters and Guidelines for Setting (Group) and (Default) Detecting (Default) (Default Alert Category) Double Acting Actuators— Enable the alert and configure it to report in the Failed Alert Category.
Page 328 DVC6000f Digital Valve Controllers Table C-2. Setting PlantWeb Alerts (Continued) PlantWeb Alert Alert Condition What the Alert is Related Parameters and Guidelines for Setting (Group) and (Default) Detecting (Default) (Default Alert Category) Use default settings The temperature is greater Temperature High than the Temperature Hi Alert Alert Point ( 186_C) Other alert points may be chosen to...
Page 329 Using PlantWeb Alerts Table C-2. Setting PlantWeb Alerts (Continued) PlantWeb Alert Alert Condition What the Alert is Related Parameters and Guidelines for Setting (Group) and (Default) Detecting (Default) (Default Alert Category) Packing Bonnets— enable the alert in the Maintenance Alert Category. When Travel Accumulator packing leaks are discovered, set the Travel Accumulator...
Page 330 DVC6000f Digital Valve Controllers Table C-3. Using PlantWeb Alerts (Continued) PlantWeb Alert Alert Condition What the Alert is Effect on Valve / Recommended Help (Group) and (Default) Detecting Instrument Action (Default Alert Category Processor Impaired Program Memory A pending Flash or NVM If configured for Self Test Replace PWB An error has been...
Page 331 Using PlantWeb Alerts Table C-3. Using PlantWeb Alerts (Continued) PlantWeb Alert Alert Condition What the Alert is Effect on Valve / Recommended Help (Group) and (Default)) Detecting Instrument Action (Default Alert Category Travel Sensor Travel Sensor The travel feedback is within If configured for Self Test Check mounting Travel feedback value...
Page 332 DVC6000f Digital Valve Controllers Table C-3. Using PlantWeb Alerts (Continued) PlantWeb Alert Alert Condition What the Alert is Recommended (Group) Effect on Valve / Instrument Help and (Default) Detecting Action (Default Alert Category None − Indicates a reduced Pressure Fallback Pressure Fallback A travel sensor failure or large Check...
Page 333 Using PlantWeb Alerts Table C-3. Using PlantWeb Alerts (Continued) PlantWeb Alert Alert Condition What the Alert is Recommended (Group) Effect on Valve / Instrument Help and (Default) Detecting Action (Default Alert Category None − Indicates a reduced Travel Deviation Travel Deviation The Travel Deviation has Check valve The valve travel is not...
Page 334 DVC6000f Digital Valve Controllers Table C-3. Using PlantWeb Alerts (Continued) PlantWeb Alert Alert Condition What the Alert is Recommended (Group) Effect on Valve / Instrument Help and (Default) Detecting Action (Default Alert Category None − Indicates control has Performance Critical Performance Critical performance issues Check I/P, Relay,...
Page 335 Fieldbus Communication OUNDATION D-D- Appendix D fieldbus OUNDATION Communication Fieldbus Communication ........OUNDATION Function Block Overview .
Page 336 DVC6000f Digital Valve Controllers Fieldbus Communication of function block classes, such as input, output, OUNDATION control, and calculation blocks. Each of these classes DVC6000f digital valve controllers use OUNDATION have a set of parameters established for it. fieldbus to communicate with other fieldbus Additionally, they have published definitions for instruments and the control system.
Page 337 Fieldbus Communication OUNDATION Input Output Execution Control Events Events Input Processing Output Input Parameter Output Parameter Snap Algorithm Snap Linkages Linkages status status B2711 / IL Figure D-1. Function Block Internal Structure input or output parameters. The algorithm within a Block Modes resource block monitors and controls the general All blocks have modes.
Page 338 DVC6000f Digital Valve Controllers attributes may have a value that is not permitted because the permitted attribute was modified after the RESOURCE Normal or Target mode was set. This will have no BLOCK effect on the instrument until the user attempts to Table D-1.
Page 339 Fieldbus Communication OUNDATION the manual mode. In this mode, the function block calculations based on the local set point and outputs does not update its OUT value. If the target is Man, the result, independently without interfacing with the user may write a desired value to the output. another block.
Page 340 DVC6000f Digital Valve Controllers Table D-2. Examples of Block Mode Combinations and Table D-3. Status Attribute Quality and Substatus Components Operational statuses for an Instrument with Standard Control Quality Substatus Blocks Good (NC) Non-specific Operational Status Good (NC) Active Block Alarm Initial Setup and −...
Page 341 Fieldbus Communication OUNDATION Fieldbus Segment LINK MASTER BASIC DEVICES LAS = Link Active Scheduler B2712-1 / IL Figure D-3. Simple Single-Link Fieldbus Network Transducer Block Status and Limit (Non-cascade)−Non-specific. If a Maintenance or Advisory alert is active the substatus will reflect a Propagation Unacknowledged or Active advisory alert.
Page 342 DVC6000f Digital Valve Controllers Host System Schedule DT(A) CD (X, A) Device X Device Y Device Z LAS=Link Active Scheduler P=Publisher S=Subscriber CD=Compel Data DT=Data Transfer Packet B2713-1 / IL Figure D-4. Scheduled Data Transfer Network Communication link begins and repeats its schedule. It is used by system management to synchronize function block Figure D-3 illustrates a simple fieldbus network execution with the data transfers scheduled by the...
Page 343 Fieldbus Communication OUNDATION Host System PT (Z) Schedule LAS=Link Active Scheduler P=Publisher S=Subscriber Device X Device Y Device Z PT=Pass Token M=Message B2714-1 / IL Figure D-5. Unscheduled Data Transfer token, pass token (PT), is sent by the LAS to each devices on the fieldbus.
Page 344 DVC6000f Digital Valve Controllers Start of Next Macrocycle Macrocycle Start Time Sequence Repeats Offset from macrocycle start time = 0 for AI Execution Device 1 Offset from macrocycle start time = 20 for AI Communication Scheduled Communication Unscheduled Communication Offset from macrocycle start time = 30 for AI Execution Device 2 Offset from macrocycle...
Page 345 Device Description Installation E-E- Appendix E Device Description Installation Overview ..............Device Descriptions and Methods .
Page 346 DVC6000f Digital Valve Controllers Overview number is stored in the instrument Resource Block in the parameter Device Type Several support files are required for the DVC6000f (parameter name DEV_TYPE). digital valve controller. They are: is the 2-digit hexadecimal equivalent of the D Device Description (DD) files—These files device revision, as defined by the manufacturer.
Page 347 Device Description Installation Device Description and Methods fieldbus technology uses Device OUNDATION Descriptions (DD) and function blocks to achieve interoperability between instruments and control systems or hosts from various manufacturers. The DD provides information to describe the data interface to the device.
Page 348 DVC6000f Digital Valve Controllers Installing DDs on Other Fieldbus Host Systems The following is a generic procedure for installing the device descriptions on a host system. Refer to your host system documentation for specific information. In general the following may apply: D Device descriptions furnished by Fisher contain only those files applicable to Fisher.
Page 349 Device Description Installation 2. On the CD-ROM or in the website download files, DD installation is complete. Consult the system locate the folder with the new support files. This folder documentation for commissioning new devices or is called \RELEASE. updating existing devices. 3.
Page 350 DVC6000f Digital Valve Controllers December 2009...
Page 351 Operating with a DeltaV System F-F- Appendix F Operating with a DeltaV System Getting Started ............Transducer Block Parameter −...
Page 352 DVC6000f Digital Valve Controllers Process Systems DeltaV System Getting Started with DeltaV Host Systems Appropriate Device Descriptions (DDs) installed. See the Device Description Compatibility table on page E-3. For DD installation information see Appendix E. Digital valve controller correctly mounted on actuator. For mounting information see the Installation section of this manual and the instructions included with the mounting kit.
Page 353 Operating with a DeltaV System Table F-1. Transducer Block (TB) Parameter − Configuration Index PARAMETER LABEL PATH TO PARAMETER Actual Travel Configure/Setup Detailed Setup Valve and Actuator Valve Actual Travel > > > > > Actuator Fail Action Configure/Setup Detailed Setup Valve and Actuator Actuator Actuator Fail Action...
Page 354 DVC6000f Digital Valve Controllers Table F-1. Transducer Block (TB) Parameter − Configuration Index PARAMETER LABEL PATH TO PARAMETER Lower Bench Set Configure/Setup Detailed Setup Valve and Actuator Actuator Lower Bench Set > > > > > MAI Channel 1 Configure/Setup Detailed Setup MAI Channel Map MAI Channel 1...
Page 355 Operating with a DeltaV System Table F-1. Transducer Block (TB) Parameter − Configuration Index PARAMETER LABEL PATH TO PARAMETER Pressure Tuning Set Configure/Setup Detailed Setup Response Control Pressure Tuning: Pressure Tuning Set > > > > Pressure A Device Variables Overview Pressures: Pressure A >...
Page 356 DVC6000f Digital Valve Controllers Table F-1. Transducer Block (TB) Parameter − Configuration Index PARAMETER LABEL PATH TO PARAMETER Supply Pressure Sensor Alert Configure/Setup Detailed Setup Alerts Sensor Pressure Sensors: Supply Pressure Sensor Alert > > > > > Supply Pressure Sensor Alert Configure/Setup Detailed Setup Alerts...
Page 357 Operating with a DeltaV System Table F-1. Transducer Block (TB) Parameter − Configuration Index PARAMETER LABEL PATH TO PARAMETER Travel Hi Deadband Configure/Setup Detailed Setup Alerts Travel Travel Limit Hi/Lo Travel Hi Deadband > > > > > Travel Limit Hi Hi Alert Configure/Setup Detailed Setup Alerts...
Page 358 DVC6000f Digital Valve Controllers Table F-2. Resource Block (RB) Parameter − Configuration Index PARAMETER LABEL PATH TO PARAMETER Alert Key Configure/Setup Setup Alarm Handling Alert Key > > > > Block Alarm: Alarm State Device Diagnostics Status Block Alarm: Alarm State >...
Page 359 Operating with a DeltaV System Introduction Note This appendix does not necessarily provide the latest information on the DeltaV system. For the latest information on using the DeltaV system, refer to the on-line help or documentation supplied with the system. This appendix provides specific instructions for performing basic setup operations on the DeltaV host system.
Page 360 DVC6000f Digital Valve Controllers LEFT-CLICK TO ACCESS THE DELTAV NETWORK DIGITAL VALVE CONTROLLER ICON AND NAME Figure F-2. Accessing the Digital Valve Controller Through AMS Device Manager Methods 5. Locate Methods in the Actions menu, as shown in figure F-3 and right-click once. 6.
Page 361 Operating with a DeltaV System ACTIONS CONFIGURE/ SETUP RESOURCE BLOCK METHODS TRANSDUCER BLOCK METHODS Figure F-3. Actions Menu Accessing Parameters 5. Locate Configure/Setup in the Actions menu (see figure F-3) and left-click to access Configuration and Setup parameters. 6. Left-click on Digital Valve Controller Transducer Block (TRANSDUCER) to access the transducer block For detailed information on the parameters that are...
Page 362 DVC6000f Digital Valve Controllers DIGITAL VALVE CONTROLLER (TRANSDUCER) RESOURCE (RESOURCE) DEVICE DIAGNOSTICS DEVICE VARIABLES Figure F-4. Accessing Configure/Setup, Device Diagnostics, and Device Variables Resource Block For detailed information on the parameters that are Note changed via the resource block, refer to the Detailed Setup section of this manual.
Page 363 Operating with a DeltaV System 3. Any additional configuration that is required, such as setting alarms, cutoffs, and other resource block and transducer block parameters. See the Detailed Setup section of this manual. 4. Define the control strategy 5. Associate I/O to the digital valve controller. 6.
Page 364 DVC6000f Digital Valve Controllers are migrated from older DeltaV systems will have their module is reporting information, all device information device alarms disabled. that may also be relevant is also reported. Note 1. Use the default setting of device alarms enabled. If the user does not want notification of device alarms, this can be configured on each individual alarm.
Page 365 Operating with a DeltaV System what priority of device and process alarms cause alarm annunciation to the users on that workstation. Note Setting up WHO Sees Device Alarms 1. For devices with multiple inputs or outputs (such as the 848), you need to The priority of the alarms, and the settings at that decide which area is best for device workstation determine what alarms are annunciated...
Page 366 DVC6000f Digital Valve Controllers EACH DISPLAY ALARM SUMMARY CAN BE CONFIGURED TO MATCH THE ALARM BANNER OR BE UNIQUELY DEFINED. Figure F-8. DeltaV Alarm Summary Configuration the workstation name to adjust settings for specific workstations in UserSettings.grf. Note For example, if an installation has a Maintenance Station named ’MAINT’, then the UserRef.grf (then If you think you should be seeing a renamed to UserSettings.grf) would contain alarm...
Page 367 Operating with a DeltaV System critical to operation, other DVC6000’s may not. In this example, the DVC6000’s would have different default alarm priorities. Note 1. If your installation has the Fieldbus devices, but is not ready to use THE PRIORITY OF A DEVICE ALARM DEFINES WHETHER PlantWeb alerts, then you can disable THE ALARM IS ANNUNCIATED ON A PARTICULAR the individual alarms at the device −...
Page 368 DVC6000f Digital Valve Controllers F-18 December 2009...
Page 369 Glossary Glossary Algorithm Controller A set of logical steps to solve a problem or A device that operates automatically to regulate a accomplish a task. A computer program contains controlled variable. one or more algorithms. Crossover Point The mid-point of the stroking range of a Alphanumeric sliding-stem actuator.
Page 370 DVC6000f Digital Valve Controllers Firmware Memory The combination of a hardware device and A type of semiconductor used for storing programs or data. FIELDVUE instruments use computer instructions and data that reside as three types of memory: Random Access Memory read-only software on that device.
Page 371 Glossary Temperature Sensor Tuning Set A device within the FIELDVUE instrument that Preset values that identify gain and rate settings measures the instrument’s internal temperature. for a FIELDVUE instrument. The tuning set and supply pressure together determine an instrument’s response to input signal changes. Travel Movement of the valve stem or shaft which Watch Dog Timer...
Page 372 DVC6000f Digital Valve Controllers Notes Glossary December 2009 Glossary-4...
Page 373 Index Index Simulation, 4-132 Status Handling, 4-130 Troubleshooting, 4-133 Actual Travel, 4-37 View lists, 4-138 Actuator Fail Action, 4-38 Analog Output (AO) Block, 4-69 Actuator Manufacturer ID, 4-37 Action on Fault Detection, 4-72 Modes, 4-69, 4-117 Actuator Model Number, 4-38 Diagram, 4-69 Actuator Serial Number, 4-38 Field Communicator Menu Structure, 4-80...
Page 374 DVC6000f Digital Valve Controllers MAI Function Block, 4-142 Connections PID Block, 4-88 Communication, 2-28 Electrical, 2-22 Resource Block, 4-7 Fieldbus, 2-22 Transducer Block, 4-41 Pneumatic Block Errors Output, 2-19 Resource Block, 6-3 Pressure, 2-19 Transducer Block, 6-9 Supply, 2-19 Vent, 2-21 Block Initialization, DO Block, 4-150 Block Mode, D-3 Loop Schematics, B-2...
Page 375 Index Direct Action, 4-87 Temperature Limit, 4-31 Discrete Input (DI) Block, 4-161 Action on Failure, 4-164 Alarm Detection, 4-163 Block Initialization, 4-161 Failed Active, 4-40 Channel 23, 4-162 Diagram, 4-161 Failed Enable, 4-35 Field Communicator Menu Structure, 4-170 Failed Suppress, 4-35 Field Value Processing, 4-163 I/O Selection, 4-161 Feedback Connection, 4-38...
Page 376 DVC6000f Digital Valve Controllers Last Calibration Type, 4-36 Hot Spare, 4-107 Leak Class, 4-37 Length Units, 4-36 Lever Style, 4-39 Limiting I/O Options, AO Block, 4-73 Output I/O Selection ISEL Block, 4-103 DI Block, 4-161 PID Block, 4-85 DO Block, 4-151 Set Point AO Block, 4-72 I/P Converter...
Page 377 Index Stabilize/Optimize, 4-23 MLFB Error, 4-60, 6-8 Open/Closed Limit Switch, using the DI block Modes as, 4-162 AO Block, 4-69, 4-117 Outblock Selection, 4-26 DI Block, 4-161 DO Block, 4-149 Outlet Pressure, 4-37 ISEL Block, 4-103 Output A Pressure Sensor Calibration, 5-8 MAI Block, 4-141 Output B Pressure Sensor Calibration, 5-8 PID Function Block, 4-83...
Page 378 DVC6000f Digital Valve Controllers PD Run, 4-35 Pressure Sensor Calibration, 5-8 Performance Critical, 4-35 Pressure Sensors, Sensor Alerts, 4-30 Performance Information, 4-35 Pressure Tuning, 4-24 Performance Reduced, 4-35 Press Tuning Set, 4-24 Performance Critical, 4-35 Pressure Integral Dead Zone, 4-24 Pressure Integral Gain, 4-24 Performance Information, 4-35 Pressure Integral Limit Hi, 4-25...
Page 379 Index Alert Key, 4-6 Self Test Status, 4-60 Confirm Time, 4-6 Sensor Alerts, 4-29 Limit Notify, 4-6 Press Fallback, 4-30 Block Errors, 4-7 Temperature Sensor, 4-30 BLOCK_ERR Conditions, 6-3 Travel Sensor, 4-29 Definition, D-2 Set Point Selection and Limiting Display, 6-3, 6-10 AO Block, 4-72 Instrument PID Block, 4-85...
Page 380 DVC6000f Digital Valve Controllers Stroking the Output, with Field Communicator, Travel Closed, 4-33 6-10 Travel Cutoffs, 4-25 Stroking Time Close, 4-39 Travel Deviation, 4-31 Stroking Time Open, 4-39 Travel Hi/Lo, 4-32 Subscriber (S), D-9 Travel History Alerts, 4-33 Cycle Counter, 4-33 Supply Pressure, Environment Alerts, 4-30 Travel Accumulator, 4-34 Supply Pressure Sensor Calibration, 5-7...
Page 381 Index Travel Sensor Low Error, 4-60, 6-8 Valve Class, 4-37 Travel Sensor Motion, 4-38, 4-39 Valve Manufacturer ID, 4-36 Travel Sensor Span Error, 4-60, 6-8 Valve Model Number, 4-36 Travel target, 4-31, 6-11 Valve Serial Number, 4-37 Travel Tuning Set, 4-22 Valve Size, 4-37 travel units, 4-36 Valve Style, 4-37...
Page 382 DVC6000f Digital Valve Controllers Index Index-10 December 2009...
Page 383 This page intentionally left blank.
Page 384 Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. HART is a mark owned by the HART Communication Foundation. FOUNDATION fieldbus is a mark owned by the Fieldbus Foundation.

Emerson Fisher FIELDVUE DVC6000f Instruction Manual

Installation

Section 2 Installation

Special Instructions for “Safe Use” and

Special Instructions for "Safe Use" and Installation in Hazardous Locations

Mounting Guidelines

Pressure Connections

Electrical Connections

Section 2

Section 3

Section 4

Application Information

View Lists

Section 5

Section 6

Block Errors

View Lists

Calibration

Section 5 Calibration

Travel Calibration

Calibration

Relay

Travel Sensor

Maintenance and Troubleshooting

Module Base Maintenance

Submodule Maintenance

Terminal Box

Travel Sensor

Quick Links

Chapters

Related Manuals for Emerson Fisher FIELDVUE DVC6000f

Summary of Contents for Emerson Fisher FIELDVUE DVC6000f

Table of Contents