Emerson Fisher FIELDVUE DVC6200 Series Quick Start Manual
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Emerson Fisher FIELDVUE DVC6200 Series Quick Start Manual

Digital valve controllers
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Quick Start Guide
D103556X012
™
Fisher
FIELDVUE
Controllers
Contents
Step 4. Configure the DVC6200
This quick start guide provides installation and initial setup information for DVC6200 Series digital valve controllers
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DVC6200 Series Digital Valve
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W9713
SIS
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DVC6200 Digital Valve Controllers
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July 2017

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Summary of Contents for Emerson Fisher FIELDVUE DVC6200 Series

  • Page 1: Table Of Contents

    Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 ™ ™ Fisher FIELDVUE DVC6200 Series Digital Valve Controllers Contents Before You Begin ........Step 1.
  • Page 2 The following documents include product specifications, reference materials, custom setup information, maintenance procedures, and replacement part details. If a copy of any of these documents is needed scan or click the appropriate code below, contact your Emerson sales office or Local Business Partner, or visit our website at Fisher.com.

  • Page 3: Before You Begin

    D ATEX Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104205X012) D IECEx Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104206X012) All documents are available from your Emerson sales office or at Fisher.com. Contact your Emerson sales office or Local Business Partner for all other approval/certification information.

  • Page 4: Step 1-Install The Dvc6200 On The Valve

    DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Step 1—Install the DVC6200 on the Valve Housing Variations The DVC6200 housing is available in two different configurations, depending on the actuator mounting method. Figure 1 shows the available configurations. Figure 1.
  • Page 5 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Use of Magnetic Tools with the DVC6200 D Magnetic Tip Screw Drivers – Magnetic tip screw drivers can be used to work on the DVC6200. However, they should not be brought in close proximity to the magnet assembly (located at the back of the instrument) during process operations.

  • Page 6: For Sliding-Stem Linear Actuators Proceed To

    DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Sliding‐Stem Linear Actuators Bracket Mounted Fisher 667 and 657 1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the actuator.
  • Page 7 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 D For air‐to‐close actuators (e.g. Fisher 657) vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the lower extreme of the valid travel range on the magnet assembly.

  • Page 8: Actuators Over 210 Mm (8.25 Inches Travel)

    DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Actuators over 210 mm (8.25 inches) Travel 1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in effect while working on the equipment.

  • Page 9: Integral Mounted Fisher Actuators

    Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Integral Mounted Fisher Actuators 1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

  • Page 10: Air-To-Open (667 Size 30I - 76I Or Gx)

    DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Air‐to‐Open (667 size 30i - 76i and GX) Vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the upper extreme of the valid travel range on the magnet assembly. The magnet assembly should be positioned so that the index mark in the feedback slot of the DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel.
  • Page 11 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Figure 8. Modifications for Integral Mounted Actuator; Air‐to‐Open Construction Only INSTALL O‐RING INSTALL 1/4 NPT PLUG REMOVE R1/8 PLUG NOTE: REAR HOUSING VIEW FOR GX ACTUATOR ILLUSTRATED W9707 3. Install the plug (1/4 NPT, included in the mounting kit) to the external output pneumatic port A. 4.

  • Page 12: Air-To-Close (657 Size 30I - 70I Or Gx)

    DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Air‐to‐Close (657 size 30i - 70i and GX) Vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the lower extreme of the valid travel range on the magnet assembly. The magnet assembly should be positioned so that the index mark on the pole pieces (back of the DVC6200 housing) is within the valid range on the magnet assembly throughout the range of travel.
  • Page 13 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 2. Attach the digital valve controller to the actuator mounting pad. Note Use a 5 mm hex key to attach the digital valve controller the GX actuator mounting pad. Use a 13 mm socket or box end wrench to attach the digital valve controller to the 657 size 30i -70i actuator mounting pad. 3.

  • Page 14: For Quarter-Turn Rotary Actuators Proceed To

    DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Quarter-Turn Rotary Actuators Integral Mounted Fisher Actuators 1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in effect while working on the equipment.

  • Page 15: Bracket Mounted

    Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 3. Mount the DVC6200 on the actuator as follows: D If required, a mounting adaptor is included in the mounting kit. Attach the adaptor to the digital valve controller, then attach the digital valve controller assembly to the actuator. The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached.
  • Page 16 DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 2. Attach the magnet assembly to the actuator shaft. At mid‐travel, the flats on the magnet assembly should be approximately parallel to the channel on the back of the DVC6200 housing, as shown in figure 13. Figure 13.
  • Page 17 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 DVC6205 Remote Mount Base Unit Mounting For remote‐mounted digital valve controllers, the DVC6205 base unit ships separately from the control valve and does not include tubing, fittings or wiring. Pipestand Mounting 1.
  • Page 18 DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Wall Mounting 1. Install the wall mounting screws by using the mounting bracket as a template. 2. Install the mounting bracket to the back of the base unit using the spacers and screws provided in the mounting kit. 3.

  • Page 19: Step 2-Connect The Pneumatic Tubing

    Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Step 2—Connect the Pneumatic Tubing Figure 16. Integral Mounting of a Fisher 67CFR Regulator on a FIELDVUE DVC6200 Digital Valve Controller OUTPUT A (1/4 NPT) 67CFR CAP SCREWS O‐RING NOTE: SUPPLY CONNECTION (1/4 NPT) 1 APPLY LUBRICANT OUTPUT B (1/4 NPT)
  • Page 20 Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air supply should be minimized. Check with an Emerson Automation Solutions field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance.
  • Page 21 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 WARNING Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover. This unit vents the supply medium into the surrounding atmosphere.
  • Page 22 18. Read and follow all local, regional, and federal wiring requirements for natural gas installations. Contact your Emerson sales office or Local Business Partner for information on obtaining a Natural Gas Certified, Single Seal DVC6200 digital valve controller.

  • Page 23: Step 3-Connect The Electrical Wires

    Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Step 3—Connect the Electrical Wires WARNING Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion.
  • Page 24 The digital valve controller is normally powered over the bus from a power supply. Refer to the F Fieldbus or OUNDATION PROFIBUS site planning guide, available from your Emerson Automation Solutions sales office, for proper wire types, termination, length, grounding practices, etc. Note To avoid the valve going to an unknown position when power is applied, the unit digital valve controller is shipped from the factory with the transducer block mode Out of Service.
  • Page 25 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 4. Make connections to the ground terminal(s) following national and local codes and plant standards. As shown in figure 19, two ground terminals are available for connecting a safety ground, earth ground, or drain wire. The safety ground terminal is electrically identical to the earth ground.
  • Page 26 Fisher.com or from your Emerson sales office or Local Business partner, for additional information. The digital valve controller is normally powered by a control system output channel. Shielded cable will ensure proper operation in electrically noisy environments.
  • Page 27 DVC6200 SIS instr , or contact your Emerson sales office or Local Business Partner. 5. Replace and hand tighten the cover on the terminal box. 6. For applications that require a Position Transmitter or Discrete Switch (page 28), Remote Feedback ™...
  • Page 28 DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Position Transmitter or Discrete Switch The DVC6200 HART communicating device has an optional output circuit that can be configured as a 4­20 mA position transmitter or a discrete switch. Configuration of the output circuit requires the proper DIP switch electrical setting on the main electronics board (figure 22) and also must be enabled with a user interface tool.
  • Page 29 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Figure 23. FIELDVUE DVC6200 with Position Transmitter or Discrete Switch, Field Wiring Schematic 4 - 20 mA 8-30 VDC POWERED POSITION TRANSMITTER 4 - 20 mA MAX 30V DISCRETE SWITCH GE61668...
  • Page 30 DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Remote Mount Feedback Unit The DVC6205 base unit is designed to receive a valve travel signal via the DVC6215 feedback unit. WARNING Do not place feedback wiring in the same conduit as other power or signal wiring. Personal injury or property damage, caused by wiring failure, can result if the feedback wiring connecting the base unit with the remote feedback unit shares a conduit with any other power or signal wiring.
  • Page 31 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Figure 24. Terminal Details for Connecting the Base Unit and Feedback Unit for Remote‐Mounted Digital Valve Controllers FEEDBACK CONNECTIONS TERMINAL BOX X0131 X0132 FEEDBACK UNIT GROUND BASE UNIT SCREW TO FEEDBACK UNIT TERMINAL 1 TO FEEDBACK UNIT TERMINAL 2 TO FEEDBACK UNIT TERMINAL 3 TO FEEDBACK UNIT TERMINAL 4...
  • Page 32 DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Smart Wireless THUM Adapter Refer to the Smart Wireless THUM Adapter quick installation guide (00825­0100­4075) for additional information. Note The recommended mounting orientation for the THUM Adapter is vertically up, as shown in figure 26, for optimal wireless communication range.
  • Page 33 Descriptions (DD, EDD), ValveLink software, Device Type Manager (DTM), or GSD. Refer to table 1 below. Contact your local Emerson sales office or Local Business Partner to ensure that you have the latest software version or for information on locating the necessary files.
  • Page 34 DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 2. Apply pneumatic supply pressure to the digital valve controller and adjust the supply pressure regulator according to the actuator requirements and limitations. 3. Apply electrical power to the digital valve controller. 4.

  • Page 35: Special Instructions For Dvc6200 Sis

    Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Special Instructions for DVC6200 SIS DVC6200 SIS instruments are identified by an SIS label on the terminal box cover. Refer to the Safety manual further information regarding the design, installation, and operation of the DVC6200 SIS product. The following section illustrates typical installation scenarios for a DVC6200 SIS.
  • Page 36 DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 An optional local control panel (LCP100), shown in figure 29, can be installed to provide manual operation of the DVC6200 SIS instrument. Refer to the LCP100 instruction manual (D103272X012) for further information. Note If the LCP100 is connected to a DVC6200 SIS in a zone 1 explosion-proof “d”...

  • Page 37: Special Instructions For Dvc6200F Pst

    Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Special Instructions for DVC6200f PST DVC6200f PST instruments are identified by a FOUNDATION fieldbus label on the terminal box cover and a “PST” label on the instrument housing. The Partial Stroke Testing (PST) tier of the DVC6200f instrument enables a controlled ramp test while in service. The ramp test can be configured to stop and reverse at a point such that it does not disrupt the process loop.
  • Page 38 DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 De-Energize to Trip (DETT) DVC6200 SIS, no Solenoid Valve In a typical de­energize to trip application without a solenoid valve, the logic solver trip signal de­energizes the digital valve controller to 4 mA (or 0 VDC). This drives the digital valve controller to the no output pressure condition. As a result, the safety valve moves to its no­air, fail safe position.
  • Page 39 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 2. If the DVC6200 SIS and solenoid valve are powered together: D Install an LC340 line conditioner to allow HART communication over the segment. Refer to the LC340 instruction manual (D102797X012) for more information. D Connect the logic solver output card +/­...
  • Page 40 The pilot pressure must be at least 15 psig higher than the solenoid valve line pressure. For more information, refer to the ASCO catalog or contact your Emerson sales office or Local Business Partner. 1. Install the solenoid valve on the actuator casing or actuator yoke.
  • Page 41 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 3. If the digital valve controller and solenoid valve are powered separately as shown in figure 32: D Connect the logic solver output card +/­ terminals to the corresponding solenoid valve +/­ wires. D Connect the logic solver (or DCS) output card +/­...
  • Page 42 DVC6200 Digital Valve Controllers Quick Start Guide July 2017 D103556X012 Energize to Trip (ETT) Digital Valve Controller and De-Energize to Trip (DETT) Solenoid Valve In this application, the logic solver trip signal de­energizes the solenoid valve, which opens the solenoid vent valve. The digital valve controller is configured as energize to trip (ETT) and uses a reverse acting relay (Relay B) to drive the digital valve controller to the no output pressure condition.

  • Page 43: Special Instructions For Solenoid Valve Health Monitoring

    Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 July 2017 Special Instructions for Solenoid Valve Health Monitoring If a solenoid valve is installed between the digital valve controller pressure output and the actuator, the digital valve controller can be configured to verify the operation of the solenoid valve. This applies to single-acting actuator applications only.

  • Page 44: Www.fisher.com

    Fisher, FIELDVUE, ValveLink, and THUM are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. HART and the HART logo are registered trademarks of FieldComm Group.

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