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Emerson Fisher FIELDVUE DVC6200 SIS Instruction Manual Supplement
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Emerson Fisher FIELDVUE DVC6200 SIS Instruction Manual Supplement

Emerson Fisher FIELDVUE DVC6200 SIS Instruction Manual Supplement

Digital valve controller pst calibration and testing using valvelink software
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Instruction Manual Supplement
D104299X012
Fisher
FIELDVUE
™
Controller PST Calibration and Testing using
ValveLink
™
The test procedure contained in this Instruction Manual Supplement is to be considered as a guideline only and should
be modified to address site‐specific requirements. Use this procedure in conjunction with the DVC6200 Series quick
start guide (D103556X012) and the DVC6200 SIS instruction manual (D103557X012). In addition, exercise good
engineering practices and abide by specific plant safety guidelines for safe operation.
WARNING
This document is not intended to be used as a stand‐alone document. It must be used in conjunction with the following
documents:
Safety Manual for FIELDVUE DVC6200 SIS Digital Valve Controller and Position Monitor (D103601X012)
Fisher FIELDVUE DVC6200 SIS Instruction Manual (D103557X012)
Failure to use this instruction manual supplement in conjunction with the above referenced manuals could result in
personal injury or property damage. If you have any questions regarding these instructions or need assistance in obtaining
any of these documents, contact your
For additional information on Partial Stroke Testing and associated parameters refer to Partial Stroke Test Information
on page 19.
www.Fisher.com
DVC6200 SIS Digital Valve
™
Software
Emerson sales
office.
DVC6200 SIS
October 2018

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Summary of Contents for Emerson Fisher FIELDVUE DVC6200 SIS

  • Page 1 Safety Manual for FIELDVUE DVC6200 SIS Digital Valve Controller and Position Monitor (D103601X012) Fisher FIELDVUE DVC6200 SIS Instruction Manual (D103557X012) Failure to use this instruction manual supplement in conjunction with the above referenced manuals could result in personal injury or property damage. If you have any questions regarding these instructions or need assistance in obtaining...

  • Page 2: Pst Calibration

    Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 PST Calibration This document covers the basic PST calibration, as well as details for making adjustments to the normal end, using Advanced Settings (see figure 11). Figure 1. Calibration > Partial Stroke Confirm SIS Tier...
  • Page 3 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 Figure 2. Set Instrument Out of Service and start Partial Stroke Test calibration Refer to figure 11 for information on Advanced Settings...
  • Page 4 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 Figure 3. Enter the Desired Outgoing Ramp Rate Supports separate ramp rates for outing and incoming strokes Figure 4. Enter the Desired Incoming Ramp Rate Additional ramp rates for the incoming stroke...
  • Page 5 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 Figure 5. Enter the Travel Target Movement Target Travel Movement is the percentage of travel from the normal end Figure 6. Partial Stroke Calibration progress...
  • Page 6 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 Figure 7. Partial Stroke Calibration progress Will calibrate to 30% from the normal end Figure 8. Configuring SIS Triggers...
  • Page 7 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 Figure 9. Partial Stroke Calibration Progress Figure 10. Calibration Procedure Complete List of parameter values being downloaded to the device If you need to make adjustments to the normal end default settings, select Advanced Settings, as shown in figure 11, and make the necessary adjustments.
  • Page 8 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 Figure 11. Select Advanced Settings to Make Adjustments to the Normal End Select to define the normal end Figure 12. Set Travel High End Defines the normal end of travel (where the valve is when the process is running normally) The point at which valve seating occurs will vary slightly...
  • Page 9 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 Figure 13. Enter Target Travel Movement Figure 14. Partial Stroke Calibration Progress Running a PST calibration will enable Short Duration PST. If this is not desired, refer to figure 24 for information on disabling Short Duration PST.
  • Page 10 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 Configuration After successfully calibrating the valve for PST go to the Detailed Setup SIS/Partial Stroke tab and verify the values for the parameters in the Test Configuration group box are correct. Then go to the SIS Options group box and enable any of the behaviors required for the PST.
  • Page 11 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 Once the PST has been setup and calibrated go to the PST Alert Behavior tab; select the criteria to be used to evaluate PST after it runs by defining the severity level of each abnormality by categorizing them Red/Yellow/Green under PST Abnormal Notification.
  • Page 12 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 Enable/Disable the stroke alerts from the SIS/Partial Stroke Alerts tab. Figure 17. Set SIS / Partial Stroke Alerts...
  • Page 13 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 Initiating a PST Diagnostic If an Auto PST is desired go to the SIS/Partial Stroke tab and set up the PST schedule in Auto Partial Stroke Test Interval. The instrument will run a PST at the interval defined. Figure 18.
  • Page 14 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 To run a manual PST select the Partial Stroke Test icon as shown in figure 19. Figure 19. Initiating a Manual PST PST Icon Before the manual PST initiates, you can upload and save the instrument diagnostic data to ValveLink software.
  • Page 15 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 Figure 21. PST Analyzed Data PST Result Test evaluation per definition in the PST Abnormal Notification group box of the PST Alert Behavior tab...
  • Page 16 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 Figure 22. Resulting Press/Tvl Graph Results with Short Duration PST Enabled Figure 23. Resulting Tvl/Time Graph Results with Short Duration PST Enabled Configured return lead No pause time Short Duration PST enabled...
  • Page 17 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 A PST Diagnostic can be run with Short Duration PST disabled, as shown in the figure below. When Short Duration PST is disabled the pause time will be in effect once the valve reaches the desired test point, resulting in a slower PST. Figure 24.
  • Page 18 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 Figure 25. Resulting Press/Tvl Graph Results with Short Duration PST Disabled Figure 26. Resulting Tvl/Time Graph Results with Short Duration PST Disabled Pause time Short Duration PST disabled...
  • Page 19 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 Figure 27. PST Analyzed Data with Short Duration PST Disabled Select a PST style, either with or without Short Duration PST, and standardize on that style, as the data may be difficult to compare between the two styles.
  • Page 20 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 Incoming Ramp Rate is the rate at which the valve will move during the incoming stroke of the Partial Stroke test. The default value is 0.25%/second. The incoming stroke is the return stroke to normal end. See figure 29. Test Pause Time is the time between the outgoing and incoming strokes of the test.

  • Page 21: Sis Options

    Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 Figure 28. Valve Signature Representation PST START POINT INCOMING STROKE OUTGOING STROKE TRIPPED NORMAL TRAVEL SUPPLY PRESSURE END POINT PRESSURE CONTROL INCOMING PRESSURE THRESHOLD LOW FRICTION BREAKOUT PRESSURE THRESHOLD HIGH FRICTION BREAKOUT PRESSURE THRESHOLD OUTGOING PRESSURE THRESHOLD TARGET TRAVEL MOVEMENT  30% SIS Options...
  • Page 22 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 the digital valve controller is reset. The digital valve controller when configured to Smart Auto will behave like a manual reset when a trip is initiated at the valve by the local control panel and like auto reset at all other times. When the digital valve controller is waiting for a manual reset its state can be determined from the status monitor by monitoring the Locked In Safety Position alert.
  • Page 23 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018 the I/P converter and installing it. If the alert does not clear, replace the I/P converter or the printed wiring board assembly. D Critical NVM Failure is active if there is a failure associated with NVM that is critical for instrument operation. If this alert is active, restart the instrument.
  • Page 24 Instruction Manual Supplement DVC6200 SIS October 2018 D104299X012 PST Abnormal Notification is a user configurable list of alerts that will notify the user of an abnormal PST using command 48 Byte3 bit 6. The user can define if the occurrence of each alert will mark the test as Red or Yellow in the PST evaluation in addition to the ability to disable it.
  • Page 25 Instruction Manual Supplement DVC6200 SIS D104299X012 October 2018...
  • Page 26 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, FIELDVUE, and ValveLink are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co.