Chrysler neon 1997 Service Manual page 98

MASTER CYLINDER FLUID RESERVOIR
MASTER FLUID RESERVOIR CYLINDER SPECIAL TOOL 6802
PL
SERVICE PROCEDURES (Continued)
MASTER CYLINDER BLEEDING
(1) Clamp the master cylinder in a vise. Attach
Bleeding Tubes, Special Tool 6802 to the master cyl-
inder (Fig. 36) and (Fig. 37). Position so outlets of
Bleeding Tubes will be below surface of brake fluid
when reservoir is filled to its proper level.
Fig. 36 Bleeding Tubes Attached to ABS Master
Fig. 37 Bleeding Tubes Attached To Non-ABS
Master Cylinder
(2) Fill brake fluid reservoir with brake fluid con-
forming to DOT 3 specifications such as Mopar or an
Equivalent.
(3) Using a wooden dowel per (Fig. 38). Depress
push rod slowly, and then allow pistons to return to
released position. Repeat several times until all air
bubbles are expelled.
(4) Remove bleeding tubes from master cylinder
outlet ports, plug outlet ports and install fill cap on
reservoir.
(5) Remove master cylinder from vise.
NOTE: Note: It is not necessary to bleed the entire
hydraulic system after replacing the master cylin-
SPECIAL TOOL 6802 MASTER
MASTER
Cylinder
CYLINDER
CYLINDER WOODEN BRAKE FLUID RESERVOIR DOWEL MASTER CYLINDER
der. But the master cylinder must have been bled
and filled upon installation.
BRAKE ROTOR MACHINING
BRAKE ROTOR MACHINING PROCEDURES
Any servicing of the rotor requires extreme care to
maintain the rotor to within service tolerances to
ensure proper brake action. BRAKING DISC
If the rotor surface is deeply scored or warped, or
there is a complaint of brake roughness or pulsation,
the rotor should be resurfaced, refaced (Fig. 39) or
(Fig. 40) or replaced.
Fig. 38 Bleeding Master Cylinder
CUTTING TOOLS
Fig. 39 Refacing Brake Rotor
SPECIAL TOOL 6802
BRAKES 5 - 21
DAMPER