Chrysler neon 1997 Service Manual page 162

BRAKE EXHAUST PIPE BRAKE CHASSIS SPEED LINE SPEED SENSOR CABLE HOSE FLEX BOLT SENSOR HEAD VEHICLE FRAME
REAR SPEED SENSOR CABLE ROUTING
STRUT
PL
REMOVAL AND INSTALLATION (Continued)
(3) Unplug speed sensor cable connector from vehi-
cle wiring harness (Fig. 33). Remove clip (Fig. 33)
attaching speed sensor cable connector to vehicle
body.
Fig. 33 Rear Speed Sensor Connection To Vehicle
Wiring Harness
(4) Remove the speed sensor cable routing bracket
from under rear brake flex hose mounting bracket.
Then remove the speed sensor cable from the routing
clips on the rear brake flex hose and chassis brake
tube.
(5) Remove bolt (Fig. 34) attaching the rear wheel
speed sensor to the disc brake adapter. Then remove
bolt attaching speed sensor cable routing bracket to
rear strut assembly (Fig. 34).
Fig. 34 Speed Sensor Head Mounting And Cable
(6) Remove speed sensor head from the disc brake
adapter. If the speed sensor head has seized in the
adapter, DO NOT USE PLIERS ON SENSOR HEAD.
SPEED CLIP SENSOR CABLE VEHICLE WIRING HARNESS
BRACKET
Routing
BOLT
INSTALL
(1) Install wheel speed sensor head into disc brake
adapter (Fig. 34).
(2) Install wheel speed sensor attaching bolt (Fig.
34). Tighten the attaching bolt to a torque of 7 N·m
(60 in. lbs.)
(3) Install the brake flex hose and wheel speed
sensor cable routing bracket on the rear strut
bracket (Fig. 34).
(4) Install wheel speed sensor cable into the rout-
ing clips on the rear brake flex hose and chassis
brake tube.
(5) Plug speed sensor cable connector into vehicle
wiring harness (Fig. 33). Install clip (Fig. 33) attach-
ing speed sensor cable connector to vehicle body.
(6) Install the tire and wheel assembly on vehicle.
(7) Road test vehicle to ensure proper operation of
the base and ABS systems.
SPECIFICATIONS
SPEED SENSOR TONE WHEEL RUNOUT
The total indicator runout allowed for both the
front and rear tone wheel measured using a dial indi-
cator is 0.25 mm (.009 in.).
WHEEL SPEED SENSOR TO TONE WHEEL
CLEARANCE
FRONT WHEEL
Minimum Clearance .35mm (.014 in.)
Maxamum Clearance 1.2 mm (.047 in.)
REAR WHEEL
Minimum Clearance .40mm (.016 in.)
Maxamum Clearance 1.2 mm (.047 in.)
BRAKE FASTENER TORQUE SPECIFICATIONS
DESCRIPTION
BRAKE TUBES:
Tube Nuts To Fittings And
Components Except HCU. . . 17 N·m (145 in. lbs.)
From Master Cylinder To HCU
At HCU Ports . . . . . . . . . . . 21 N·m (185 in. lbs.)
BRAKE HOSE:
To Caliper Banjo Bolt . . . . . . . . . 48 N·m (35 ft. lbs.)
Intermediate Bracket . . . . . . . . 12 N·m (105 in. lbs.)
MASTER CYLINDER:
To Vacuum Booster
Mounting Nut . . . . . . . . . . . 28 N·m (250 in. lbs.)
BRAKE BOOSTER:
To Dash Panel
Mounting Nuts . . . . . . . . . . . 28 N·m (250 in. lbs.)
BRAKES 5 - 85
TORQUE