Chrysler neon 1997 Service Manual page 120

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POWER BRAKE
BOOSTER
BRAKE FLUID RES-
PRIMARY
SECONDARY BRAKE TUBES
MASTER
MOUNTING NUTS
ERVOIR
BRAKE
TUBES
CYLINDER
PL
REMOVAL AND INSTALLATION (Continued)
(2) Remove vehicle wiring harness connector from
brake fluid level sensor located in master cylinder
brake fluid reservoir (Fig. 112).
Fig. 112 Master Cylinder Fluid Level Sensor
(3) Disconnect the primary and secondary brake
tubes from the master cylinder (Fig. 113) and (Fig.
114). Install plugs at all open brake tube outlets on
master cylinder assembly.
Fig. 113 Primary And Secondary Brake Tubes W/O
ABS Brakes
(4) On vehicles equipped with ABS, clean area
where master cylinder attaches to booster using a
suitable brake cleaner such as Mopar Brake Parts
Cleaner or an equivalent.
MASTER
MASTER CYLINDER
CYLINDER
FLUID RESERVOIR
BRAKE
LEVEL SENSOR
BRAKE
FLUID
BRAKE
WIRING HARNESS CON-
FLUID
SENSOR
NECTOR
LEVEL
ANTILOCK BRAKES
PROPOR-
TIONINGVALVES SECONDARY
H.C.U.
BRAKE TUBE
Fig. 114 Primary And Secondary Brake Tubes With
ABS Brakes
(5) Remove the 2 nuts (Fig. 115) attaching master
cylinder housing to power brake vacuum booster.
Fig. 115 Master Cylinder Mounting To Vacuum
(6) Slide master cylinder assembly straight out of
the power brake vacuum booster.
CAUTION:
On vehicles equipped with ABS, the
master cylinder is used to create the seal for hold-
ing vacuum in the power brake vacuum booster.
The vacuum seal in the front of the power brake
vacuum booster (Fig. 116) MUST be replaced when-
ever the master cylinder is removed from the power
brake vacuum booster.
(7) If vehicle is equipped with ABS, remove vac-
uum seal (Fig. 116) located in the front of the power
brake vacuum booster. Vacuum seal is removed by
carefully inserting a small screw driver between the
push rod of the power brake vacuum booster and vac-
uum seal (Fig. 116) and prying seal out of power
PRIMARY BRAKE TUBE
CYL- I NDER
MASTER
BRAKES
Booster
5 - 43

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