Chrysler neon 1997 Service Manual page 612

POWER CYLINDER HEAD CYLINDER HEAD POWER STEERING STEERING POWER STEERING FLUID RESER- RESERVOIR RESERVOIR POWER STEERING FLUID RESER- FLUID VOIR MOUNTING NUTS FLUID
PL
REMOVAL AND INSTALLATION (Continued)
Fig. 34 Power Steering Fluid Reservoir Hoses And
Mounting
(8) If vehicle is equipped with the dual over-
head cam engine, remove the 2 nuts (Fig. 35)
attaching the power steering fluid reservoir to the
cylinder head.
Fig. 35 Power Steering Fluid Reservoir Mounting
(9) Remove power steering fluid reservoir from
vehicle.
INSTALL
(1) Install power steering fluid reservoir on cylin-
der head. Install and securely tighten the power
steering fluid reservoir to cylinder head attaching
bolts (Fig. 34) or. (Fig. 35)
(2) Install the power steering fluid return and sup-
ply hose, on the power steering fluid reservoir fit-
tings (Fig. 33). Be sure both hose clamps are
installed on hose past upset bead on power
steering reservoir fittings.
(3) Install engine coolant recovery system tank on
dash panel of vehicle. Install and securely tighten
attaching bolts (Fig. 32).
VOIR MOUNTING BOLTS RETURN HOSE RETURN HOSE SUPPLY HOSE
SUPPLY HOSE
(4) Install the coolant overflow hose from the cool-
ant recovery system (CRS) tank (Fig. 31)
(5) Raise vehicle.
(6) Install power steering return hose, on the steel
tube at the power steering gear (Fig. 30). Be sure
hose clamp is installed on hose past upset bead
on power steering gear steel tube.
(7) Fill power steering pump fluid reservoir to the
proper level.
(8) Start the engine and let run for a few seconds.
Then turn the engine off.
(9) Add fluid if necessary. Repeat the above proce-
dure until the fluid level remains constant after run-
ning the engine.
(10) Raise front wheels of vehicle off the ground.
(11) Start the engine. Slowly turn the steering
wheel right and left, lightly contacting the wheel
stops. Then turn the engine off.
(12) Add power steering fluid if necessary.
(13) Lower the vehicle and turn the steering wheel
slowly from lock to lock.
(14) Stop the engine. Check the fluid level and
refill as required.
(15) If the fluid is extremely foamy, allow the vehi-
cle to stand a few minutes and repeat the above pro-
cedure.
DISASSEMBLY AND ASSEMBLY
POWER STEERING PUMP DRIVE PULLEY
The power steering pump must be removed from
the vehicle for removal of the power steering pump
pulley. Refer to Power Steering Pump Removal in the
Power Steering Pump Service Procedures section in
this group of the service manual.
REMOVE
(1) Remove power steering pump from engine.
Refer to Power Steering Pump Removal in the Power
Steering Pump Service Procedures section in this
group of the service manual for required procedure.
CAUTION: Do not hammer on power steering
pump pulley or shaft to remove power steering
pump pulley. This will damage the pulley and the
power steering pump.
(2) Mount power steering pump in a vise using the
power steering pump mounting bracket (Fig. 36).
Install Puller, Special Tool C-4333 or C- 4068 on
power steering pump pulley (Fig. 36). Remove the
power steering pump pulley from the power steering
pump shaft.
(3) Replace power steering pump pulley if bent,
cracked, or loose.
STEERING 19 - 23