Chrysler neon 1997 Service Manual page 133

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HOLD DOWN CLIP
FRONT
SHOE ASSEMBLY
BRAKE
5 - 56
BRAKES
REMOVAL AND INSTALLATION (Continued)
Fig. 162 Front Hold Down Clip And Brake Shoe
(5) Install brake shoe adjuster assembly with star
wheel rearward (Fig. 159).
(6) Install rear brake shoe hold down clip (Fig.
158).
(7) Adjust brake shoes to a diameter to 171 mm
(6.75 inch).
(8) Install rear hub and bearing assembly on spin-
dle.
(9) Install A NEW hub and bearing assembly
retaining nut. Torque the hub and bearing assembly
retaining nut to 168 N·m (124 ft. lbs.).
(10) Install hub and bearing assembly dust cap.
(11) Install rear rotor.
(12) Install rear disc brake caliper on the adapter
(See Brake Shoe Removal).
(13) Install wheel and tire assemblies.
(14) Tighten wheel stud nuts to 129 N·m (95
ft.lbs.).
STOP LAMP SWITCH
REMOVE
(1) Depress and hold the brake pedal while rotat-
ing stop lamp switch (Fig. 163) in a counter-clockwise
direction approximately 30 degrees.
(2) Pull the switch rearward and remove from its
mounting bracket.
(3) Disconnect wiring harness connector from stop
lamp switch.
INSTALL
NOTE: Prior to installing stop lamp switch into
bracket, the plunger must be moved to its fully
extended position using procedure in Step 1.
STRIKER
BRAKE
LIGHT SWITCH
Fig. 163 Stop Lamp Switch
(1) Hold stop lamp switch firmly in one hand.
Then using other hand, pull outward on the plunger
of the stop lamp switch until it has ratcheted out to
its fully extended position.
(2) Connect the wiring harness connector to the
stop lamp switch.
(3) Mount the stop lamp switch into the bracket
using the following procedure. Depress the brake
pedal as far down as possible. Then install switch in
bracket by aligning index key on switch with slot at
top of square hole in mounting bracket. When switch
is fully installed in bracket, rotate switch clockwise
approximately 30° to lock switch into bracket.
CAUTION: Do not use excessive force when pulling
back on brake pedal to adjust the stop lamp switch.
If to much force is used, damage to the stop lamp
switch or striker (Fig. 163) can result.
(4) Gently pull back on brake pedal until the pedal
stops moving. This will cause the switch plunger to
ratchet backward to the correct position.
DISASSEMBLY AND ASSEMBLY
BRAKE FLUID RESERVOIR
NOTE: The master cylinder does not need to be
removed from the power brake vacuum booster for
replacement of the brake fluid reservoir.
(1) Clean master cylinder housing and brake fluid
reservoir.
(2) Remove the brake fluid reservoir cap. Using a
CLEAN syringe or equivalent type tool, empty as
much brake fluid as possible from the reservoir.
NOTE: Do not pry off using a tool, damage to res-
ervoir may result.
BRAKE PEDAL
SWITCH BRACKET
PL

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